Re: coughing on acceleration
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Joined: Feb 2008
Posts: 2,668 Likes: 14
Loquacious
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Loquacious
Joined: Feb 2008
Posts: 2,668 Likes: 14 |
Quote:
...Parked bike until new Triumph shop manual arrives Wednesday to make sure pick-up coil is installed correctly.
Did you not measure the air gap?
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Re: coughing on acceleration
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Joined: Feb 2006
Posts: 1,690
Learned Hand
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OP
Learned Hand
Joined: Feb 2006
Posts: 1,690 |
Initially I did not. I placed the new one EXACTLY where the old was mounted using feeler gauges. Bike ran like new. Then I got the manual in the mail, set the pick-up per the manual, and things have gone from bad to worse. It ran fine for the first 80 miles or so, then developed a tiny "hick-up" on acceleration that was barely noticeable. I figured it was just a burp, but it increased in frequency and violence. I rode the bike today, and barely made it home. If I'm completely stopped, and accelerate, the left cylinder coughs, backfires and very nearly kills the engine. But once the RPM's get above say 1,200 and above, she pulls strong and doesn't miss a beat. I pulled over and just let the bike idle and placed my hands behind the mufflers to see if I could feel which cylinder was banging. An orange flame about a foot and a half blasted out of the left muffler, along with the sound that would put a shotgun to shame. So far it's had a CDI that cost me $214 and a pick-up coil that was $83, and the bike is still un-reliable to ride. I'm still convinced it's ignition, but not sure what to do from here. I still have a brand new CDI that I will install AGAIN tomorrow and see what happens...Still have original pick-up coil too.....Whatever the problem is, it happens under load, being more pronounced from a stop. If your in high gear, it will cough, but not nearly as noticeable. If you simply twist the throttle in neutral, she accelerates normal. Just allowing the bike to sit and idle is very violent... Guess I'll park her and look forward to a new Thunderbird in the spring if things work out....
Last edited by b717doc; 08/27/2016 6:56 PM.
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Re: coughing on acceleration
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Joined: Aug 2007
Posts: 10,707 Likes: 3
Should be Riding
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Should be Riding
Joined: Aug 2007
Posts: 10,707 Likes: 3 |
At this point you might as well replace the wiring harness... there has to be one available on ebay. Not that it should make a difference at this point, but did you check the o-ring between the manifold and the head? It wouldn't explain the lack of power at the plug wires but it will make a bike run poorly.
Always remember to be yourself. Unless you suck. Then pretend to be someone else.
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Re: coughing on acceleration
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Joined: Feb 2006
Posts: 1,690
Learned Hand
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OP
Learned Hand
Joined: Feb 2006
Posts: 1,690 |
At this point, I just feel that it's gonna be one thing after another, as it is with any aging machine. I will continue to tinker with it, but will no longer trust the bike for any significant trip. Gonna be hard to trust it ever again...
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Re: coughing on acceleration
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Joined: Jan 2005
Posts: 4,056 Likes: 78
Loquacious
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Loquacious
Joined: Jan 2005
Posts: 4,056 Likes: 78 |
Bring the bike to me when you can and I will get it sorted out for you.
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Re: coughing on acceleration
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Joined: Feb 2007
Posts: 23,131 Likes: 51
Fe Butt
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Fe Butt
Joined: Feb 2007
Posts: 23,131 Likes: 51 |
Sounds like it is either flooding the cyl. or it is firing speraticlly allowing excess fuel to build up in the exhaust. Take Chy up on his offer, very hard to diagnose things just on a description. I know how I would approach the problem but it would take pages of text to explain what I would do and in what order and the problem could be at any given point in the diagnosis process.
I learned all I need to know about life by killing smart people and eating their brains. Eat right ,Exercise ,Stay fit, Die Anyway!
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Re: coughing on acceleration
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Joined: Apr 2007
Posts: 3,053 Likes: 6
Loquacious
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Loquacious
Joined: Apr 2007
Posts: 3,053 Likes: 6 |
Mark, you stated that you measured the resistance of the coils and both were the same. This is no indication that a coil isn't failing. You might have an ignition coil run poorly when hot but it registers ok when cool. Did you switch the wires on both coils to confirm the problem switches cylinders? You never stated that you did so. This is the acid test to determine if its a coil failing or the CDI going.
One last thing, do you have your throttle position sensor plugged in or disconnected? I'm curious. If it's still plugged in, unplug it to see how the bike runs? I've had a problem in the past with a bum TPS that caused all kinds of poor running problems. FWIW. Unplugging it solved the problem.
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Re: coughing on acceleration
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Joined: Feb 2006
Posts: 1,690
Learned Hand
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OP
Learned Hand
Joined: Feb 2006
Posts: 1,690 |
Quote:
Bring the bike to me when you can and I will get it sorted out for you.
PM sent....I'll bring it!
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Re: coughing on acceleration
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Joined: May 2010
Posts: 5,720
Check Pants
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Check Pants
Joined: May 2010
Posts: 5,720 |
Quote:
One last thing, do you have your throttle position sensor plugged in or disconnected? I'm curious. If it's still plugged in, unplug it to see how the bike runs? I've had a problem in the past with a bum TPS that caused all kinds of poor running problems. FWIW. Unplugging it solved the problem.
Do not remove the TPS from the Carb, the plug is usually behind and below the Carbs in a rather unhandy place. I used an extended length needlenose to help get mine unlatched and separated.
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Re: coughing on acceleration
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Joined: Feb 2006
Posts: 1,690
Learned Hand
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OP
Learned Hand
Joined: Feb 2006
Posts: 1,690 |
Unplugging TPS makes no difference, coils are next
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Re: coughing on acceleration
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Joined: Feb 2006
Posts: 1,690
Learned Hand
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OP
Learned Hand
Joined: Feb 2006
Posts: 1,690 |
Anyone have a set of good used coils? I'll swap the new PROCOM CDI unit for them....2005 America. If coils don't fix it, off to Chy's it goes....
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Re: coughing on acceleration
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Joined: May 2010
Posts: 5,720
Check Pants
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Check Pants
Joined: May 2010
Posts: 5,720 |
I have a set, but I won't be home for two more days, in central Wyoming now and need to see a sick friend in North Central Idaho, before hauling myself to home. The coils are off a wrecked 06 America with 8000 miles. In fact you should probably try before you buy. PM me Friday.
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Re: coughing on acceleration
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Joined: Feb 2006
Posts: 1,690
Learned Hand
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OP
Learned Hand
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Posts: 1,690 |
Thank You so much Ryk...as of now, the bike wil sit, as this bike has exhausted all of my play money... Over $300 now. I'll pay for shipping and talk if the coils fix it. Thank again for your kindness!
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Re: coughing on acceleration
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Joined: Jan 2005
Posts: 7,628 Likes: 7
Monkey Butt
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Monkey Butt
Joined: Jan 2005
Posts: 7,628 Likes: 7 |
My similar problem turned out to be a spark plug wire that intermittently didn't work. New wires, problem gone. Of course I tried everything else first.
We all like to think of ourselves as rugged individualists. But when push comes to shove most of us are sheep who do what we are told. Worst of all, a lot of us become unpaid agents of whoever is controlling the agenda by enforcing the current dogma on the few rugged individualists who actually exist.
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Re: coughing on acceleration
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Joined: Feb 2006
Posts: 1,690
Learned Hand
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OP
Learned Hand
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Ryk's coils and plug wires installed. Started engine, running on one cylinder right off the bat. Left cylinder intermittently fired, but the coughing severely. Inspecting underneath carbs in the sunlight showed a healthy spray of gas coming from left carb/cylinder mating surface when cylinder coughed...Not sure if this is the cause, or effect. Engine will not start at all now. Both cylinders showing healthy spark with strobe gun while it WAS running. Ordering $32 worth of O-rings now..probably another 2 weeks...what a PITA.
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Re: coughing on acceleration
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Joined: May 2010
Posts: 5,720
Check Pants
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Check Pants
Joined: May 2010
Posts: 5,720 |
For $32 for some blanking o-rings, I think I would have explored the inventories of some industrial suppliers first. Holy Cow! These guys sell more than a few flavors and in metric sizes too. web page
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Re: coughing on acceleration
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Joined: Feb 2007
Posts: 23,131 Likes: 51
Fe Butt
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Fe Butt
Joined: Feb 2007
Posts: 23,131 Likes: 51 |
Have you done a compression test? Leak down test?
I learned all I need to know about life by killing smart people and eating their brains. Eat right ,Exercise ,Stay fit, Die Anyway!
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Re: coughing on acceleration
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Joined: Aug 2007
Posts: 10,707 Likes: 3
Should be Riding
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Should be Riding
Joined: Aug 2007
Posts: 10,707 Likes: 3 |
Quote:
My similar problem turned out to be a spark plug wire that intermittently didn't work. New wires, problem gone. Of course I tried everything else first.
of course you did, why would you keep trying things after you got it fixed?
Always remember to be yourself. Unless you suck. Then pretend to be someone else.
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Re: coughing on acceleration
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Joined: Feb 2006
Posts: 1,690
Learned Hand
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OP
Learned Hand
Joined: Feb 2006
Posts: 1,690 |
Quote:
Have you done a compression test? Leak down test?
Unfortunately, my compression tester doesn't have an adapter that small, but both cylinders appear to have similar compression by placing my thumb over the plug hole. Will probably have to buy an entire kit to get the right adapter.
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Re: coughing on acceleration
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Joined: Feb 2006
Posts: 1,690
Learned Hand
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OP
Learned Hand
Joined: Feb 2006
Posts: 1,690 |
$17, o-rings will be here Friday.
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Re: coughing on acceleration
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Joined: Aug 2009
Posts: 1,466 Likes: 4
Learned Hand
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Learned Hand
Joined: Aug 2009
Posts: 1,466 Likes: 4 |
Quote:
Quote:
Have you done a compression test? Leak down test?
Unfortunately, my compression tester doesn't have an adapter that small, but both cylinders appear to have similar compression by placing my thumb over the plug hole. Will probably have to buy an entire kit to get the right adapter.
You can give Des a call (mcfcinusa), I'm sure he can make an adapter for you.
'04' Black America
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Re: coughing on acceleration
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Joined: Feb 2006
Posts: 1,690
Learned Hand
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OP
Learned Hand
Joined: Feb 2006
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O-rings won't be here until Tuesday... 7 days to ship parts from northern Kentucky to Atlanta. Definitely re-thinking buying a new Triumph this spring. Obtaining parts beyond ridiculous
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Re: coughing on acceleration
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Joined: Feb 2006
Posts: 1,690
Learned Hand
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OP
Learned Hand
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O-rings arrived and installed, bike runs on 2 cylinders now and idles sweet with no popping. After 10-12 minutes, quick twisting of throttle causes considerable cough/bang in right carburetor. Still not worth a crap. Bike also kills when placed into gear. Side stand switch disconnected or connected, up or down makes no difference. Contemplating parting the bike out....'cause at this point, it will just be one thing after another, seen it too many times before.
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Re: coughing on acceleration
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Joined: Feb 2007
Posts: 23,131 Likes: 51
Fe Butt
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Fe Butt
Joined: Feb 2007
Posts: 23,131 Likes: 51 |
Just have to be capable of diagnosis on a motorcycle and fix the issue. I have bikes over 60 years old that run strong. There are guys with bikes like yours that are older with way more miles that run fine. Stabbing at a problem and throwing parts at it is frustrating and often fruitless. My Speedmaster will probably still be running strong when I pass on.
I learned all I need to know about life by killing smart people and eating their brains. Eat right ,Exercise ,Stay fit, Die Anyway!
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Re: coughing on acceleration
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Joined: Feb 2006
Posts: 1,690
Learned Hand
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OP
Learned Hand
Joined: Feb 2006
Posts: 1,690 |
Okay, so I guess the next move would be to remove the entire wiring harness, with the equipment you either buy or borrow to test components, like "diode packs" or whatever, MAYBE find a problem, or not, put it all back together, and STILL have original problem, and if your very lucky, don't induce who knows how many other problems. Guess I'm not a motorcycle mechanic. Overwhelmed and frustrated. Bike not worth dumping $3000 or whatever to have someone else try to try to repair it. Guess I got all winter to figure it out!
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Re: coughing on acceleration
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Joined: May 2010
Posts: 5,720
Check Pants
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Check Pants
Joined: May 2010
Posts: 5,720 |
I would rent if I had to, a compression tester that fits and see if you have a dead cylinder or not. Good decisions require 1st hand information. If it's just a burnt valve or shot rings/bore, that's not world ending.
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Re: coughing on acceleration
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Joined: Feb 2007
Posts: 23,131 Likes: 51
Fe Butt
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Fe Butt
Joined: Feb 2007
Posts: 23,131 Likes: 51 |
Wouldn't cost much to have a shop diagnose it for you. ( not all are competent) Then fix it yourself.
I learned all I need to know about life by killing smart people and eating their brains. Eat right ,Exercise ,Stay fit, Die Anyway!
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Re: coughing on acceleration
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Joined: Feb 2006
Posts: 1,690
Learned Hand
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OP
Learned Hand
Joined: Feb 2006
Posts: 1,690 |
Frustration talking... I'll figure it out....
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Re: coughing on acceleration
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Joined: Feb 2006
Posts: 1,690
Learned Hand
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OP
Learned Hand
Joined: Feb 2006
Posts: 1,690 |
The fact that the bike would'nt start when placed into gear was the problem the whole time. Disconnected wire coming from neutral safety switch, cut to length to connect directly to battery negative terminal. Bike again runs flawlessly. There was apparantly a high resistance to ground through that switch, or, right on the hairy edge that was causing the ignition system to misfire from time to time,especially under load. Switch finally went open over time. I can tell that the bike is back to original power, as it easily maintains 75 mph uphill. I knew I would figure it out...Moral of the story, If a "safety" switch is seeking a ground, cut the wire and truly ground it...
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Re: coughing on acceleration
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Joined: Feb 2006
Posts: 1,690
Learned Hand
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OP
Learned Hand
Joined: Feb 2006
Posts: 1,690 |
So the very FIRST step with these symptoms is to disconnect that stupid neutral safety switch and run it to a known good ground. 80 flawless miles now.
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Re: coughing on acceleration
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Joined: Aug 2009
Posts: 1,466 Likes: 4
Learned Hand
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Learned Hand
Joined: Aug 2009
Posts: 1,466 Likes: 4 |
Are you keeping the bike now?
'04' Black America
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Re: coughing on acceleration
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Joined: Feb 2006
Posts: 1,690
Learned Hand
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OP
Learned Hand
Joined: Feb 2006
Posts: 1,690 |
Oh yeah.....frustration causes anger, anger causes, ultimatums .
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Re: coughing on acceleration
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Joined: May 2012
Posts: 514 Likes: 2
Adjunct
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Adjunct
Joined: May 2012
Posts: 514 Likes: 2 |
Sounds like you've been through the wringer trying to sort it out, sometimes its one of those simple simple problems that are the hardest to find. You said you're not a motorcycle mechanic but still be proud of the fact you stuck with it as the intermittent problems are the hardest to find, Job well done!!
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Re: coughing on acceleration
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Joined: Feb 2006
Posts: 1,690
Learned Hand
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OP
Learned Hand
Joined: Feb 2006
Posts: 1,690 |
Decided to ride the bike from the house to Birmingham Alabama, about 100 miles one way, after I thought I could trust it...Got 74 miles out the interstate near Talladega, lost power, off into the emergency lane I go...was able to get the bike off the next exit and fill the tank, which was 3/4 full anyway. Rolled the dice and back on the interstate where I milked it the rest of the way to Birmingham. Coming back I-20 eastbound, was really bad..almost no power, but was again able to milk it to the next exit. Put gas in again, and a bottle of STP gas treatment, bike ran strong the rest of the way home.... Went to ride the bike the next day, it was popping and spitting back so bad it wouldn't even pull....coughing thru BOTH carbs worse than ever.......Screw this. I would take $1000 for the thing right now if someone would offer it.
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Re: coughing on acceleration
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Joined: Feb 2007
Posts: 23,131 Likes: 51
Fe Butt
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Fe Butt
Joined: Feb 2007
Posts: 23,131 Likes: 51 |
Too far away or I would be all over that!
I learned all I need to know about life by killing smart people and eating their brains. Eat right ,Exercise ,Stay fit, Die Anyway!
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Re: coughing on acceleration
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Joined: Feb 2006
Posts: 1,690
Learned Hand
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OP
Learned Hand
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Posts: 1,690 |
Come get it....West Atlanta area (404) 444-6077
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Re: coughing on acceleration
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Joined: Aug 2009
Posts: 1,466 Likes: 4
Learned Hand
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Learned Hand
Joined: Aug 2009
Posts: 1,466 Likes: 4 |
Does it run normal after a fill up? How about if you just stop and open the gas cap and then put it back on? ...?
'04' Black America
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Re: coughing on acceleration
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Joined: Jan 2005
Posts: 4,056 Likes: 78
Loquacious
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Loquacious
Joined: Jan 2005
Posts: 4,056 Likes: 78 |
Sold! I'm in for that... clear title?
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Re: coughing on acceleration
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Joined: Sep 2015
Posts: 797 Likes: 17
3/4 Throttle
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3/4 Throttle
Joined: Sep 2015
Posts: 797 Likes: 17 |
Quote:
Does it run normal after a fill up? How about if you just stop and open the gas cap and then put it back on? ...?
Same thought Clogged vent?
Road Rash Heals. Freckles Grow Back. Ride
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Re: coughing on acceleration
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Joined: May 2010
Posts: 5,720
Check Pants
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Check Pants
Joined: May 2010
Posts: 5,720 |
Quote:
Quote:
Does it run normal after a fill up? How about if you just stop and open the gas cap and then put it back on? ...?
Same thought Clogged vent?
Read all the posts, he has an ongoing money pit nightmare and all the simple stuff has been tried, maybe twice. I think it may be a intake valve that is intermittently stuck or some other intangible problem like that.
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