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Main fuse 11 melting on 07 America
#574583 12/16/2015 4:46 AM
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boichat Offline OP
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I am having issues with my 07 america melting the main number 11 fuse. I moved the electrics a year ago with the battery relocation and am only now seeing this problem. I ride every day and havent changed anything recently. I was wondering if anyone had any step by step advice on how to check the rectifier /regulator etc. Or any ideas of where to start with this one. any help appreciated.

Re: Main fuse 11 melting on 07 America
boichat #574584 12/16/2015 5:24 AM
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Check Pants
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I believe some exploring in the vault section of the forum will answer most of your questions.

Re: Main fuse 11 melting on 07 America
Ryk #574585 12/16/2015 5:38 AM
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boichat Offline OP
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indeed - just looking at that now.. .will report back when i have done some tests

Re: Main fuse 11 melting on 07 America
boichat #574586 12/17/2015 5:03 PM
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having checked a few things it seesm i am only ever getting 12.4V to that battery, even at high revs. Checked the alternator and its giving out aroudn 60v ac but at full throttle, looked at the coil and it has one black point. its the one where the cable connects. does this sound normal or is it fried??

Re: Main fuse 11 melting on 07 America
boichat #574587 12/17/2015 7:02 PM
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Ryk Offline
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Are you talking about the ignition coils under the front of the fuel tank? I have one for each cylinder, which amounts to two. What year is your bike, BTW?

Re: Main fuse 11 melting on 07 America
boichat #574588 12/18/2015 6:01 AM
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Learned Hand
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Take a pic if you can. Does that #11 wire run to the headlight bucket? If so check the wires where they enter (the edge of the bucket cuts into the wires sometime)


'04' Black America
Re: Main fuse 11 melting on 07 America
Two_Wheel_n #574589 12/18/2015 6:43 AM
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boichat Offline OP
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Here are some pics. the black one is where the cable connects and goes out to the rectifier. Im not sure if this is 'burnt out' or if thats normal for this particular connection.

Re: Main fuse 11 melting on 07 America
boichat #574590 12/18/2015 9:08 AM
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Worn Saddle
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I'm thinking you are going to need a new stator.


A positive attitude may not solve all your problems, but it will annoy enough people to make it worth the effort. Herm Albright (1876 - 1944)
Re: Main fuse 11 melting on 07 America
oldroadie #574591 12/18/2015 9:52 AM
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Agreed, I seem to recall one of our members has a spare stator from an 03. Not sure if it would be the same part but some research will clear that up.
I would list a wanted to buy in the Classifieds,


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https://www.youtube.com/watch?v=Bqa1s4jhkQ8
Re: Main fuse 11 melting on 07 America
mikemm03 #574592 12/18/2015 1:35 PM
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3/4 Throttle
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That is not a good color for electronics. Should have had a burnt smell when you opened it up.


Road Rash Heals. Freckles Grow Back. Ride
Re: Main fuse 11 melting on 07 America
BillyIndiana #574593 12/18/2015 2:54 PM
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Stator time, most definitely.

Re: Main fuse 11 melting on 07 America
Ryk #574594 12/19/2015 1:50 PM
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boichat Offline OP
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That what I thought. Thanks for the help


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