 Air Injection (AI) Removal w/pic
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Joined: May 2006
Posts: 1,025
Learned Hand
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OP
Learned Hand
Joined: May 2006
Posts: 1,025 |
I thought this picture may help a first timer out.
It is the complete air injection system that you are looking to remove and plug. (I got mine "the plug" from Brent at NewSpeedmaster) however, they didn't send me the ones with the union jack on it like I ordered and paid for, but oh well, they still worked)
[image]http://www.bonnevilleamerica.com/photopost/showphoto.php?photo=4438&sort=1&cat=500&page=1[/image]
I just did mine this weekend and it took a total of 25 minutes. Very easy to remove yourself.
Here are the instructions from this site.
http://www.bonnevilleamerica.com/pdf/air_inject_removal.pdf
Enjoy!!!
I can't get the image to stick here. Maybe a moderator could help? Copy and paste link in the meantime. Sorry...
Last edited by Reido113; 05/30/2006 12:51 PM.
06BA,-AI,NoBfls,K&NPods,TBS,155/45,2 3/4Out,SidGapPlgs,Wirsnbrs
NawImPrityFknFarFrmOkMan
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Re: Air Injection (AI) Removal w/pic
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Joined: Jan 2006
Posts: 3,606 Likes: 2
Loquacious
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Loquacious
Joined: Jan 2006
Posts: 3,606 Likes: 2 |
Let Brent that you didn't get the right parts he is SUPER easy to deal with and will fix you up toot sweet!!!
THE VOICE OF REASON
per: Stewart
AF&AM/Shriner/Scoutmaster
130/45 TBS 2shim SS Uni 18/42
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Re: Air Injection (AI) Removal w/pic
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Joined: May 2006
Posts: 1,025
Learned Hand
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OP
Learned Hand
Joined: May 2006
Posts: 1,025 |
Yeah I know, They are all gone for the week though. Must be nice huh?? I guess I shouldn't complain, I got an extra life saver the next order. 
06BA,-AI,NoBfls,K&NPods,TBS,155/45,2 3/4Out,SidGapPlgs,Wirsnbrs
NawImPrityFknFarFrmOkMan
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Re: Air Injection (AI) Removal w/pic
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Joined: Jan 2005
Posts: 12,164 Likes: 1
Should be Riding
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Should be Riding
Joined: Jan 2005
Posts: 12,164 Likes: 1 |
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Re: Air Injection (AI) Removal w/pic
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Joined: Jan 2005
Posts: 12,164 Likes: 1
Should be Riding
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Should be Riding
Joined: Jan 2005
Posts: 12,164 Likes: 1 |
LOL... I have completely forgotten what that thing looked like.
Soren
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Re: Air Injection (AI) Removal w/pic
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Joined: Jan 2005
Posts: 12,877
Should be Riding
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Should be Riding
Joined: Jan 2005
Posts: 12,877 |
Hey when you guys remove it, save those two screws that mounted the valve. They come in handy as a GREAT place to mount extra relays for stuff like lights or wicked loud horns!
Benny
Black & Silver '02
Too many mods to list
Not enough miles ridden
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Re: Air Injection (AI) Removal w/pic
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Joined: Jan 2005
Posts: 12,164 Likes: 1
Should be Riding
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Should be Riding
Joined: Jan 2005
Posts: 12,164 Likes: 1 |
Yes, save the screws. The bracket on the frame is where I attached the ground straps of my Nology spark plug wires.
Soren
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Re: Air Injection (AI) Removal w/pic
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Joined: Jan 2005
Posts: 9,223
Big Bore
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Big Bore
Joined: Jan 2005
Posts: 9,223 |
Ugly little bugger, ain't it? Makes me want to rack one into the 12 gauge!! 
"Never underestimate the power of human stupidity" - Robert Heinlein
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Re: Air Injection (AI) Removal w/pic
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Joined: Mar 2006
Posts: 1,540
Learned Hand
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Learned Hand
Joined: Mar 2006
Posts: 1,540 |
I have a lightly used AI system on floor of my garage, any offers?
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Re: Air Injection (AI) Removal w/pic
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Joined: May 2006
Posts: 1,025
Learned Hand
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OP
Learned Hand
Joined: May 2006
Posts: 1,025 |
Thanx soren for getting the pic up.
Good heads up on the saving the screws... I thought it was so that you could hand them to a chick and say "wanna screw" Duhh uhh huu.
06BA,-AI,NoBfls,K&NPods,TBS,155/45,2 3/4Out,SidGapPlgs,Wirsnbrs
NawImPrityFknFarFrmOkMan
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Re: Air Injection (AI) Removal w/pic
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Joined: Jun 2006
Posts: 27
Greenhorn
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Greenhorn
Joined: Jun 2006
Posts: 27 |
thank for posting that picture ... the job is so easy, but the directions just aren't clear ... once you see it, its a breeze! right on!
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Air Injection (AI) Removal
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Joined: Mar 2007
Posts: 807
3/4 Throttle
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3/4 Throttle
Joined: Mar 2007
Posts: 807 |
I know this has been covered time and time again and so apologies in advance but I can't find the information I'm after: can someone tell me the parts I'd need to block off the holes left after removing the AI? I know SV650 sump plug bolts fit into the holes in the head but I asked my stealer today for some (he does Trump and Suzi) and he wanted a model year. (Alternatively, some dimensions will do.) Also, what size blanking plugs will I need for the airbox and vacuum-thing? And where the ****** do you get them? The biggest DIY shop in the UK (B&Q) doesn't stock them and I've no idea where else to try. Getting a kit is NOT an option... 20 quid for something that should cost 6! Bollix to that!!! Cheers, neill (the cheapsk...erm, frugal one) 
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Re: Air Injection (AI) Removal
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Joined: Aug 2006
Posts: 2,555
Loquacious
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Loquacious
Joined: Aug 2006
Posts: 2,555 |
Go to tech vault clik on diquas post "How To's"
The percentage you're paying is too high-priced
While you're living beyond all your means
And the man in the suit has just bought a new car
From the profit he's made on your dreams
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Re: Air Injection (AI) Removal w/pic
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Joined: Jan 2005
Posts: 6,681 Likes: 1
Bar Shake
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Bar Shake
Joined: Jan 2005
Posts: 6,681 Likes: 1 |
Quote:
Ugly little bugger, ain't it?
Makes me want to rack one into the 12 gauge!!
Reminds me of the critters in "Alien". 
"Catching a yellow jacket in your shirt at seventy miles per hour can double your vocabulary" Author unknown
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