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Spark plug end screws and AI question
#460633 08/19/2011 7:00 PM
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I purchased some new NGK DPR8EIX-9 spark plugs to replace the original 2003 standard plugs.

The new ones don't have the metsl screw on the insulator end like the old ones do.
I presume I need those screws. If I can't go without the screws, can I take them out of the old plugs? Were the plugs supposed to come with them?

Here's what the new plugs look like:



Also, The bolt beside the spark plug/boot, is that from an AI elimination kit? I believe it is.

Can I just take that out to get to the spark plug easier? Is there anything i need to know or watch for if I take it out. I can't get my spark plug socket around the plug with the bolt in place.

Here's a pic:




Last edited by nikerret; 08/19/2011 8:51 PM.
Re: Spark plug end screws and AI question
nikerret #460634 08/19/2011 8:01 PM
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Yes, that bolt is part of the AI elimination kit. I recognize the Union Jack on the head.

I can easily access my plugs with an 18 mm deep well & narrow wall socket I got at Sears. I would not remove the bolts. I think it has a crush washer. Plus, you'll have to tighten it back up a few times, as the engine heats up/cools down. Plus you are risking accidentally stripping threads or worse, as you fiddle with these bolts.

I'm on the road so I can't help with the connector on the top of the spark plug.

Good luck!

Last edited by Conwy; 08/19/2011 8:02 PM.

Blue/White 2007 TBA, Thruxton needles, Unifilter, AI removed, Polaris Bellmouth, Bubs, Nology Coils/wires, Lightbar, Ricor Intiminators, Hagon Nitros, Tall Sissy Bar w/luggage rack, Dart flyscreen & Lowers. 130 Mains, TrueGel Battery MG12-BS.
Re: Spark plug end screws and AI question
Conwy #460635 08/19/2011 8:23 PM
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That nib on top of your plug unscrews to expose the threaded part you need.
Yes thats bolt withe the Union Jack is an AI removal kit.

Dont take this the wrong way but two suggestions...
1) Learn to resize your pictures.
2) If you don't know the nib top of your plugs unscrew then I feel I have to say this... PLEASE be careful with the replacement. If you strip that plug hole on the head your in for a heck of a time.


SOLD: 07 Black BA, 39mm FCRs, TPUSA stage 1 head, TPUSA 813 cams, TPUSA 10.8:1 pistons, TTP #3 igniter, Specialty Spares Long Cannons, Tsukayu Hard Bags. 82HP/55tq NEW: 19 Goldwing Tour DCT
Re: Spark plug end screws and AI question
Zmilin #460636 08/19/2011 8:43 PM
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I'll try to get the pics resized.


I knew I could physically take them out, based on the fact the new ones could have threads to insert the tip.

I was more concerned with functionality of the old screws. You're saying it shouldn't be a problem, correct?

Re: Spark plug end screws and AI question
nikerret #460637 08/19/2011 8:51 PM
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Correct... but let me clarify my comment...
The nib on the new plug should unscrew. You may need a plier to get it loose but all it'll come off. All plugs are like that... the nib comes with them and in our case we just remove them.


SOLD: 07 Black BA, 39mm FCRs, TPUSA stage 1 head, TPUSA 813 cams, TPUSA 10.8:1 pistons, TTP #3 igniter, Specialty Spares Long Cannons, Tsukayu Hard Bags. 82HP/55tq NEW: 19 Goldwing Tour DCT
Re: Spark plug end screws and AI question
Zmilin #460638 08/19/2011 8:53 PM
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Uhh, I'm confused.

There isn't a "nib" on the new ones.

The nib is on the old ones that are still on my bike.

Last edited by nikerret; 08/19/2011 9:04 PM.
Re: Spark plug end screws and AI question
nikerret #460639 08/19/2011 9:15 PM
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That picture of the new plug will work just the way it is. You don't have to thread anything else into it. The piece on the top of the plug is the male portion that has an interference fit with the plug wire. It is removable but you should never need to remove it unless you loose one.

Take a picture of the old plug for us. I'm curious to see what extra is threaded into the plug?


12 Rocket Roadster
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Re: Spark plug end screws and AI question
Zmilin #460640 08/20/2011 5:35 AM
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Fe Butt
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Quote:

Correct... but let me clarify my comment...
The nib on the new plug should unscrew. You may need a plier to get it loose but all it'll come off. All plugs are like that... the nib comes with them and in our case we just remove them.




Not all plugs are like that, the AC R45XLS I always ran in my old Triumphs does not have a threaded top.


I learned all I need to know about life by killing smart people and eating their brains.
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