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Clutch Cover Leaking
#403342 09/23/2010 9:15 AM
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Smelled burning oil this morning on the way to work. Saw a bit of smoke rise off the Exhaust pipe...seems the clutch cover is leaking along the front edge.
When I got to work I cleaned her up and tightened most of the cover bolts as they were loose, some more than others, not sure if it would be enough to cause the leak.
I guess I have a 65mile ride home to find out if it is gonna leak some more.
If she does leak on the way home, is there anything I should be aware of before i pull the cover and replace the gasket?

Thanks Guys!

-Ryan


"stupid's in the water these days, they're gonna drink it anyways, until they don't know right from wrong..."
Re: Clutch Cover Leaking
rgoldberg #403343 09/23/2010 2:26 PM
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hi,
yes, drain the oil, or at least lean the bike over to the right when you take the clutch cover off so as not too loose too much oil.

Re: Clutch Cover Leaking
steve303 #403344 09/23/2010 3:48 PM
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Is this a common leak?


"stupid's in the water these days, they're gonna drink it anyways, until they don't know right from wrong..."
Re: Clutch Cover Leaking
rgoldberg #403345 09/23/2010 5:14 PM
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Ryan-
Its not a common leak. When I did the heavier clutch springs, I had the plate backwards and installed and removed the cover about 5 or 6 times before I figured it out. Its been a couple of years at least, surprised it started leaking all of a sudden. The little round shifter rod seal seeped a little, but not too bad. When you change it, someone suggested putting a small piece of plastic wrap over the end of the shifter rod when you slide the cover back on, keeps the end from tearing up the new seal.

Re: Clutch Cover Leaking
Lonzo #403346 09/23/2010 6:46 PM
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Lon-
Thanks for the heads up. Seems quite a few of the bolts were loose, so I grabbed some oil, helicoils, and a gasket on the way home and will tinker tomorrow.
Heck...
1 Qt of Amsoil $10
1 Clutch Cover Gasket $8
1 Set of M6 HeliCoils $45
Not having the Motor Sieze due to lack of oil...Priceless ;-)

My Weekend starts now! Have a good one too!


"stupid's in the water these days, they're gonna drink it anyways, until they don't know right from wrong..."
Re: Clutch Cover Leaking
rgoldberg #403347 09/23/2010 8:38 PM
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I sent the clutch cover gasket- its in the legal size envelope in one of the boxes my son dropped off. Check the torque values in the shop manual, they are really low.

Re: Clutch Cover Leaking
Lonzo #403348 09/27/2010 10:37 AM
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Easy Peasy and luckily I didnt need the HeliCoils, just a couple longer bolts. Hmm, $2 for bolts or $45 for the coils...
I just feel really bad about drainig the Amsoil that had only been in there for about 3 or 4Kmi...


"stupid's in the water these days, they're gonna drink it anyways, until they don't know right from wrong..."

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