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The 2 vacuum caps that come with the AI removal kit are too large for the tubes on the throttle bodies of the EFI bikes. They do fit carb models. That's where my air leak was. 2 smaller vacuum caps fixed that.
Having just successfully removed the AI from my 09 EFI TBA the vacuum plugs you mentioned above is where your problems were.
IMPORTANT... The vacuum plugs in the AI removal kit are for CARBED BIKES ONLY. You were NOT supposed to remove the tubes going into the injectors (fake carbs). You were NOT supposed to plug those holes. Those tubes are for the MAF sensors and are critical for the operation of the EFI.
Sorry that neither Davo nor I picked up on this earlier. I understand that you have since reinstalled the AI because you couldn't get it running right. I am posting this partly in case you wanted to try again but mainly for the benefit of others who want to remove the AI from their EFI bikes and may make a similar mistake reading this thread
Cheers, Richard ~~~~~~~~~~~~ 09 America, Staintune Pipes, K&N, Breathe, Hagon Nitros, AI & O2 removed, tune 20184 (modified), MTX-L a/f gauge
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