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Kury Gas Cap - application #?
#231734 01/16/2008 9:04 AM
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ssjones Offline OP
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Folks:
Due to my Kewllock debacle, I now have a credit that I have to spend with Kuryakyn. I have everything but the flat gas cap, so might as well get that item. Is there a specific number for the one that fits our bikes, or are they one-size-fits-all?


Al
Re: Kury Gas Cap - application #?
ssjones #231735 01/16/2008 10:08 AM
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Can't remember the number, but it's the one to fit HD right hand tanks, with the vent.

Re: Kury Gas Cap - application #?
Sandmann #231736 01/16/2008 1:50 PM
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The Kuryakyn part number is #8309 and is called: Vented Flush Mount Gas Cap. It initially was designed for right hand thread HD models. It comes with a couple of gaskets. Any will work, but the largest one allows the cap to sit more flush in the dash.

It has been reported that this cap will not fit some 06 and all 07 and 08 models due to tighter neck threading. I suppose there was a template or die change. Mine is an 05, it fits great and I love it.


Bob 2005 America, 904cc - sold. 2014 Trophy SE.
Re: Kury Gas Cap - application #?
RamSound #231737 01/16/2008 10:31 PM
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Quote:

The Kuryakyn part number is #8309 and is called: Vented Flush Mount Gas Cap. ..........




Thank you!


Al
Re: Kury Gas Cap - application #?
ssjones #231738 01/16/2008 10:43 PM
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Order a spare key also, trust me you will feel better having it


Dont like what you see??? Big red X in the top right of your screen will fix it!
Re: Kury Gas Cap - application #?
ditch_dr #231739 01/16/2008 11:08 PM
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Quote:

Order a spare key also, trust me you will feel better having it



Thanks, appreciate the advice!


Al
Re: Kury Gas Cap - application #?
ssjones #231740 01/18/2008 2:50 PM
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I found a spare key at the local Harley shop. I keep one on my regular keys and the other on my spare set. Besides looks, it does offer some security as far as gas theft. I don't think it happens much, but it might when gas goes up another couple of dollars!


Bob 2005 America, 904cc - sold. 2014 Trophy SE.
Re: Kury Gas Cap - application #?
RamSound #231741 01/18/2008 8:32 PM
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Does anyone have an early 06 that they have put this cap on. Mine was Mfg. in 10-05, just was wondering when they might have changed? Phil


Beautiful Black, T Bike pipes cross pipe blocked 18 tooth.
Re: Kury Gas Cap - application #?
ssjones #231742 01/19/2008 3:36 PM
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I got one for my bike (06 TA) and it didn't fit. I got on the threads with a disk grinder and files and worked it out. I've had no other problems. I bought my bike in July 06. I think it was made in the spring 06. You may want to look for one that fits first time unless you are handy with tools.


Its more fun to be ridin'! I'm still ridin
Re: Kury Gas Cap - application #?
Preacher #231743 01/22/2008 1:53 PM
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Quote:

I got one for my bike (06 TA) and it didn't fit. I got on the threads with a disk grinder and files and worked it out. I've had no other problems. I bought my bike in July 06. I think it was made in the spring 06. You may want to look for one that fits first time unless you are handy with tools.




Being a gamler I just ordered one to my 06 BA for the better or worse. Will be interesting to see if it fits.


Metal head!
Re: Kury Gas Cap - application #?
Sven #231744 01/23/2008 9:39 AM
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Sven, If it don't fit, its easy enough to make it fit. Just don't take off too much material because once it is gone, you can't put it back. I hope you've got one of the tanks that it will work with.


Its more fun to be ridin'! I'm still ridin
Re: Kury Gas Cap - application #?
Preacher #231745 01/23/2008 1:18 PM
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I wish they would fix this for the 07 models. I hate the stock gas cap.


2007 Custom America with BUBs I make my own parts cause I cant afford to buy theirs.
Re: Kury Gas Cap - application #?
Sven #231746 01/23/2008 10:39 PM
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I've been on the road this week, opening a store in Connecticut so I haven't had a chance to order my cap yet - how much do they cost?


Al
Re: Kury Gas Cap - application #?
ssjones #231747 01/23/2008 10:53 PM
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Last edited by The_Dog33; 01/23/2008 10:57 PM.

I learned all I need to know about life by killing smart people and eating their brains.
Eat right ,Exercise ,Stay fit, Die Anyway!
Re: Kury Gas Cap - application #?
The_Dog33 #231748 01/23/2008 10:59 PM
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Thanks Dog. I have to order direct from Kuryakyn as I have a credit with them. I'll post how much it is from them.
We're opening a restaurant up here, and I keep thinking about this at 10 PM, long after Kuryakyn closed...
Al
Quote:

$49 at J&P

$39 at MC Parts Outlet

$43 on Ebay

$44 at Powersports Super Store




Al
Re: Kury Gas Cap - application #?
Preacher #231749 01/28/2008 9:43 AM
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Quote:

Sven, If it don't fit, its easy enough to make it fit. Just don't take off too much material because once it is gone, you can't put it back. I hope you've got one of the tanks that it will work with.




Thats great to know, thanks :-)


Metal head!
Re: Kury Gas Cap - application #?
RamSound #231750 01/28/2008 6:37 PM
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Heh Bob, any chance of getting a close up photo cos here's a photo of it but it would be better to see what it looks like on the tank


Staintune Pipes, K&N Pods, 45 pilots, TBS needles and 145 mains.
Re: Kury Gas Cap - application #?
Stacka #231751 01/28/2008 7:07 PM
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Here's an earlier picture I took of my clock, but also is a good picture of the cap.




Bob 2005 America, 904cc - sold. 2014 Trophy SE.
Re: Kury Gas Cap - application #?
RamSound #231752 01/28/2008 7:31 PM
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Gee that was quick Bob, thanks for the pic. It's small but still give's me an idea of what it'll look like. Certainly much better than stock that's for sure.

So you say you have an 05 TBA and it fits right on. Does anyone know if the 05 SM will fit the cap?


Staintune Pipes, K&N Pods, 45 pilots, TBS needles and 145 mains.
Re: Kury Gas Cap - application #?
Stacka #231753 01/28/2008 10:34 PM
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I was going to post a couple pix but I don't know how much better than that either one would be. They are in the link in my signature if you want to look. One of closer but half the cap is cut off in the pic and I don't know if you can see it any better in the other.


I learned all I need to know about life by killing smart people and eating their brains.
Eat right ,Exercise ,Stay fit, Die Anyway!
Re: Kury Gas Cap - application #?
The_Dog33 #231754 01/29/2008 3:55 AM
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Thanks Ian, I had closer look at your pics again and yes, the Kury cap is definitely a nice inclusion.


Staintune Pipes, K&N Pods, 45 pilots, TBS needles and 145 mains.
Re: Kury Gas Cap - application #?
ditch_dr #231755 02/05/2008 1:31 AM
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Quote:

Order a spare key also, trust me you will feel better having it




I bought mine over a year ago at a swap meet. It didn't come with a key. I've never needed it so never bothered to get one. It can easily be opened with your fingers placed in the gaps where that plastic key goes.
I also didn't like the size of that key.

I'm sure if I had one I probably would have used it!


Mole, 2005 865cc Speedmaster, Teal Blue AI removed, SS Short slash exhausts.
Re: Kury Gas Cap - application #?
Mole #231756 02/05/2008 11:23 AM
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Finally got around to ordering my gas cap direct from Kury. ($56 shipped)
Will this cap old down the chrome, plastic dash piece any snugger than the factory cap? The reason I ask is one of the two top allen-bolt holes is stripped and the fastener doesn't really pull the dash cover snug any more.

If it doesn't, is there an easy way to repair those threads to grab the fastener?


Al
Re: Kury Gas Cap - application #?
ssjones #231757 02/05/2008 11:28 AM
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It's totally independent on my tank, no contact at all with the dash. I wonder if you can find a helicoil for that spot at this web site: Tool Source


A positive attitude may not solve all your problems, but it will annoy enough people to make it worth the effort. Herm Albright (1876 - 1944)
Re: Kury Gas Cap - application #?
oldroadie #231758 02/05/2008 2:25 PM
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I agree with the helicoil, my gas cap doesn't hold the dash at all either.


I learned all I need to know about life by killing smart people and eating their brains.
Eat right ,Exercise ,Stay fit, Die Anyway!
Re: Kury Gas Cap - application #?
The_Dog33 #231759 02/05/2008 5:19 PM
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Thanks, thought maybe I could smear in some JB Weld or the like, than clean the threads up. The bolt really doesn't have any stress on it.


Al
Re: Kury Gas Cap - application #?
ssjones #231760 02/06/2008 12:40 AM
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I wouldn't JB weld it if you plen on taking off at some future point or maybe even more than once. Might get away with it if you never disturb it. Maybe find a slightly larger self tapping stainless screw.


I learned all I need to know about life by killing smart people and eating their brains.
Eat right ,Exercise ,Stay fit, Die Anyway!
Re: Kury Gas Cap - application #?
The_Dog33 #231761 02/06/2008 6:19 AM
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It definitely has to come off, with some frequency.
I guess what I meant with the JB weld was, could I smear some on top of the tank-mount fastener, let it get hard than run a tap of the right size through? Or is just putting a helicoil in the tank mount just as easy?
Quote:

I wouldn't JB weld it if you plen on taking off at some future point or maybe even more than once. Might get away with it if you never disturb it. Maybe find a slightly larger self tapping stainless screw.




Al
Re: Kury Gas Cap - application #?
ssjones #231762 02/06/2008 8:02 AM
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Quote:

Or is just putting a helicoil in the tank mount just as easy?



Al, it takes a few more steps but it will be a permanent solution. You drill out the offending threads, tap for the helicoil and insert the coil which gives you new threads that will outlast the original, maybe even the bike


A positive attitude may not solve all your problems, but it will annoy enough people to make it worth the effort. Herm Albright (1876 - 1944)
Re: Kury Gas Cap - application #?
oldroadie #231763 02/06/2008 2:35 PM
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OK, I want to do it right. That mount is very slim - I've never used a helicoil before but that area only offers a few thread rings. A helicoil will work on a spot that thin?
Quote:

Quote:

Or is just putting a helicoil in the tank mount just as easy?



Al, it takes a few more steps but it will be a permanent solution. You drill out the offending threads, tap for the helicoil and insert the coil which gives you new threads that will outlast the original, maybe even the bike




Al
Re: Kury Gas Cap - application #?
ssjones #231764 02/16/2008 6:44 PM
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Finished my valve-job and pick-up coil check, those are two awful jobs! Put the tank back on and installed the Kury gas cap. Very nice and resolves my peeling tank problem. Still need to do the helicoil on the dash cover mount, just too frigging tired this evening for any more tasks!


Al
Re: Kury Gas Cap - application #?
ssjones #231765 07/02/2008 7:58 PM
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Folks - I'm interested in adding the Kuryakyn 8309 vented gas cap to my new 2008 America. I read mention of issues on it fitting later models, but some found way to make it fit by removing thread material, etc...

Any more detail on what exactly the modifications are? Is it matter of diameter, or threads?

Thanks


-- RIDE ON -- 2008 America Two-Tone Blue-on-Blue Pictures: http://www.bikebook.ca/bike/v/user/chuckkluz/
Re: Kury Gas Cap - application #?
Stacka #231766 05/07/2009 1:36 PM
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It didn't fit for me on my 05 but would like to understand more about the folks who have ground the threads a bit to get it to fit and try again.


05 BA, Goodwood Green, Chevy605 pipes , ai removed, Freak kit, K&N pods, 145 main/42 pilot / 3 turns out, bags and screen
Re: Kury Gas Cap - application #?
pharmboy327 #231767 05/07/2009 3:56 PM
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I'm surprised it didn't fit your '05. I only thought the problems were with '06 and later models. Had no problem putting it on my '05.


Bob 2005 America, 904cc - sold. 2014 Trophy SE.
Re: Kury Gas Cap - application #?
RamSound #231768 05/08/2009 3:18 AM
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The internal diameter of the threads is approx 2mm larger than the tank. I mod'd mine using a dremel and an engraving tool the same diameter as the cap thread pitch. It's a real snug fit now but still removable should I need too... Took me about an hour to do...




Mike. Veho Liberate Iustus Paratus Prohibeo Penuriosus Effectus
Re: Kury Gas Cap - application #?
Warlock #231769 05/09/2009 9:35 AM
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Man I like the look of the cap on our scoots. I just don't want to get one and screw it up. Maybe later on they will produce one for the 08 and above.


08 America (Black of course they are much faster.) AI removed, Everthing else stock atm No matter where you are, your there
Re: Kury Gas Cap - application #?
wuff #231770 05/09/2009 11:33 AM
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I doubt Kuryakyn will make a different one for Triumph. The one everyone is using was designed for a Harley. It just was a good fit for the Triumphs, at least until later models.


Bob 2005 America, 904cc - sold. 2014 Trophy SE.
Re: Kury Gas Cap - application #?
RamSound #231771 05/09/2009 9:05 PM
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Fits Nanci's 06 fine.

Re: Kury Gas Cap - application #?
RamSound #231772 05/29/2009 10:32 PM
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Yes, I must have the only 05 that the cap will not fit. I am taking PC's guidance and filing down the inside of the threads. When comparing to my stock cap the threads on the Kury are not as deep. They are the right gap but just not deep enough. I will try and take some pics when the project is done.


05 BA, Goodwood Green, Chevy605 pipes , ai removed, Freak kit, K&N pods, 145 main/42 pilot / 3 turns out, bags and screen

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