 BIKE STALLING after rejet and AI removal
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Joined: Oct 2007
Posts: 67
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OK so just got the bike rejetted and the AI removed on Friday. Got it out today to ride and the first 15 miles or so were great no problems. We got to our destination and started back home. With in 2 miles the bike stalled like I had run out of gas. Thought it was weird cause I had 35 miles on the tracker. Anyway switched to reserve and went about 2 blocks to a gas station. Put about 1 and half gallons in it and started back out.We made a stop for coffee and then got back on the road. With in 5 miles the bike stalled and sputtered again. Pulled to the side of the road and fiddled with the choke and throttle. Got it started again but it stalled out 3 more times with in the next few miles. It back fired a few times and popped. I have fish tails on the bike so it was almost like it was before the re-jetting but different. Does anyone have any opinions? 1- dirt in the tank, when they remove the ai kit do they take the tank off, so there could be dirt in the gas? 2-clog in the fuel line? The bike only has 300 miles on it. 3-  HELP ME PLEASE
IJUSTWANTORIDESOMETHING
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 Re: BIKE STALLING after rejet and AI removal
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Joined: Sep 2006
Posts: 1,457
Learned Hand
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Learned Hand
Joined: Sep 2006
Posts: 1,457 |
What is your setup? Maybe they left a jet loose.
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 Re: BIKE STALLING after rejet and AI removal
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Joined: Jan 2005
Posts: 12,164 Likes: 1
Should be Riding
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Should be Riding
Joined: Jan 2005
Posts: 12,164 Likes: 1 |
Yes, they pull the tank when to remove the AI. First thing you may want to check is if the over flow tube did not get pinched. It is easy to do when putting the tank back on.
It is underneath the tank. If you pull the tank off, it is the rubber hose that is underneath the tank in the tunnel that goes to the filler hole. When that gets pinched it does not allow any air into the fuel tank and acts like you do not have the gas turned on. Kind of like when you cover one end of a straw.
Soren
Last edited by Soren; 01/13/2008 8:33 PM.
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 Re: BIKE STALLING after rejet and AI removal
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Joined: Aug 2007
Posts: 10,728 Likes: 5
Should be Riding
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Should be Riding
Joined: Aug 2007
Posts: 10,728 Likes: 5 |
Quote:
First thing you may want to check is if the over flow tube did not get pinched.
Soren
I agree, that sounds like the culprit
Always remember to be yourself. Unless you suck. Then pretend to be someone else.
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 Re: BIKE STALLING after rejet and AI removal
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Joined: Jul 2007
Posts: 386
Adjunct
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Adjunct
Joined: Jul 2007
Posts: 386 |
When I put my tank on after removing the AI exactly the same thing happened to me - to check before removing the seat & tank again I slipped a length of feul hose over the vent tube and blew through it, if you cant then it's pinched Hoffo
2x Norton Commando Roadsters
08 Triumph America
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 Re: BIKE STALLING after rejet and AI removal
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Joined: Oct 2007
Posts: 67
Member
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OP
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Joined: Oct 2007
Posts: 67 |
But would it do this after riding about 15 miles?
IJUSTWANTORIDESOMETHING
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 Re: BIKE STALLING after rejet and AI removal
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Joined: Jan 2005
Posts: 12,164 Likes: 1
Should be Riding
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Should be Riding
Joined: Jan 2005
Posts: 12,164 Likes: 1 |
Yes, it would and it is also something that is very common mistake to make.
Rule #1 when trouble shooting, start with the most simplest, easiest things to fix first. More times than not, that will fix it.
Soren
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 Re: BIKE STALLING after rejet and AI removal
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Joined: Jan 2005
Posts: 5,268 Likes: 16
Saddle Sore
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Saddle Sore
Joined: Jan 2005
Posts: 5,268 Likes: 16 |
When it happens again take the gas cap off. Put it back on,see if it starts. Most likely vent tube as others have stated. Mike
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 Re: BIKE STALLING after rejet and AI removal
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Joined: Sep 2006
Posts: 1,457
Learned Hand
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Learned Hand
Joined: Sep 2006
Posts: 1,457 |
Quote:
But would it do this after riding about 15 miles?
The more air in the tank, the longer it would take.
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 Re: BIKE STALLING after rejet and AI removal
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Joined: May 2007
Posts: 6,432 Likes: 1
Worn Saddle
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Worn Saddle
Joined: May 2007
Posts: 6,432 Likes: 1 |
Oy, they've pinched your vent...easy fix, just as stated above.
A positive attitude may not solve all your problems, but it will annoy enough people to make it worth the effort. Herm Albright (1876 - 1944)
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 Re: BIKE STALLING after rejet and AI removal
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Joined: Feb 2007
Posts: 23,219 Likes: 61
Fe Butt
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Fe Butt
Joined: Feb 2007
Posts: 23,219 Likes: 61 |
I vote for the pinched over flow tube as well. Seems a common problem when the tank is put back on carelessly.
I learned all I need to know about life by killing smart people and eating their brains. Eat right ,Exercise ,Stay fit, Die Anyway!
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 Re: BIKE STALLING after rejet and AI removal
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Joined: Jan 2005
Posts: 12,164 Likes: 1
Should be Riding
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Should be Riding
Joined: Jan 2005
Posts: 12,164 Likes: 1 |
Peter, Did you get ot sorted out?
Soren
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 Re: BIKE STALLING after rejet and AI removal
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Joined: Oct 2007
Posts: 67
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OP
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Joined: Oct 2007
Posts: 67 |
I did get it taken care of. I just finished a while ago. Thanks guys for all the support and info!
IJUSTWANTORIDESOMETHING
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