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Feed wire through handlebars???
#189137 08/05/2007 4:13 PM
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Anyone ever feed the wires through the handle bars? Did you drill into your upper yokes...easiest way to do this...help. Thanks!

Re: Feed wire through handlebars???
Itlnstalian #189138 08/05/2007 4:56 PM
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Here's my write-up that Matt kindly hosts for me:

http://members.optusnet.com.au/~matt_l/bar-wiring.htm


"Never underestimate the power of human stupidity" - Robert Heinlein
Re: Feed wire through handlebars???
bonnyusa #189139 08/06/2007 10:55 AM
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It's an easy mod and looks good in my opinion. A hint is to remove the bars from the bike to do it. Makes it easy and actually saves time from what I have heard from those who didn't. I sat in my livingroom and watched Tv while I did it to both of our bikes.


I learned all I need to know about life by killing smart people and eating their brains.
Eat right ,Exercise ,Stay fit, Die Anyway!
Re: Feed wire through handlebars???
Itlnstalian #189140 08/06/2007 4:12 PM
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By the 4th time you do it you'll be an expert I helped with the write up, it's really good thanks to all the pics everyone took. Take a look.


Benny Black & Silver '02 Too many mods to list Not enough miles ridden
Re: Feed wire through handlebars???
bennybmn #189141 08/06/2007 4:32 PM
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come here to mass and do mine, i wll take pics for everyone

Frank


(Former)05 BA tbike pipes, ai removed, Freak, mikuni hsr 42's, 904, ported/polished head, 1mm oversized valves NOW-2010 silver and black tbird
Re: Feed wire through handlebars???
Frank #189142 08/06/2007 4:50 PM
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It's an easy job I would do it for people that brought me their bike.


I learned all I need to know about life by killing smart people and eating their brains.
Eat right ,Exercise ,Stay fit, Die Anyway!
Re: Feed wire through handlebars???
The_Dog33 #189143 08/06/2007 8:56 PM
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quick suggestion, though: if you plan on ever adding an aftermarket tach (or clock, etc) be careful about where you drill the hole in the middle of your bars. I ended up having to mount my drag specialities tach in the dash (would have preferred somewhere a little more visible) because of the fact that i drilled the hole right in the middle of the risers.

and, it is pretty easy, although i don't think i'd volunteer to do it for free as Ian is doing.

Re: Feed wire through handlebars???
toofless #189144 08/06/2007 10:37 PM
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I ran a piece of heavy monofilament fishing line through the holes I drilled on each side. Left plenty on either end. Taped each wire to the mono to pull it through.

Definitely only use 18 gauge wire. I found out color really doesn't matter, you can use all black. I pulled one wire at a time, soldered and heat-shrink tapped it.

Whole thread of tips here:
In bar wire tips thread


Al
Re: Feed wire through handlebars???
Frank #189145 08/07/2007 10:05 PM
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I helped Capn do his at Tech Day II


Benny Black & Silver '02 Too many mods to list Not enough miles ridden
Re: Feed wire through handlebars???
bennybmn #189146 08/20/2007 2:43 PM
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Yeah it was a 20 minute job...
Ok maybe a little more than that. It was definately worth it though. I like the cleaner look. If you do it you will get good at soddering...
Benny still owe you a


Hold my beer......
Re: Feed wire through handlebars???
capn #189147 08/20/2007 7:24 PM
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So Benny, how does this sound...
I come to LI to bring you your shirt, you help me with running my wires through my bars, sound like a good trade?


Let my dying thought be that every mile was fun and let my tombstone read,"They never made one fast enough for me."
Re: Feed wire through handlebars???
ArsnlTim #189148 08/27/2007 8:49 PM
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Sure. Just gotta find a good weekend to do it


Benny Black & Silver '02 Too many mods to list Not enough miles ridden
Re: Feed wire through handlebars???
bennybmn #189149 08/27/2007 9:11 PM
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Tim and Frank...we could have done it here...mine are in and I did Dill's also...


THE VOICE OF REASON per: Stewart AF&AM/Shriner/Scoutmaster 130/45 TBS 2shim SS Uni 18/42
Re: Feed wire through handlebars???
The_Dog33 #189150 08/28/2007 7:26 AM
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Quote:

A hint is to remove the bars from the bike to do it.




Take the handle bars off and unplug the wires from inside the headlight bucket, and all (or most) of the soldering can be done on a bench or table. Sure beats the mid-air soldering method I did. I'm still half asleep, but I believe Phil's write up shows this method as well.

Re: Feed wire through handlebars???
RobBA05 #189151 08/28/2007 10:05 AM
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did not know, plus did no have much time maybe that can be a weekeend ride/wrench soemtime

Frank


(Former)05 BA tbike pipes, ai removed, Freak, mikuni hsr 42's, 904, ported/polished head, 1mm oversized valves NOW-2010 silver and black tbird
Re: Feed wire through handlebars???
Frank #189152 08/28/2007 2:43 PM
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I did it guys...i'll get some pics once my other project is done...bobbing the rear...you'll all see

Re: Feed wire through handlebars???
Frank #189153 08/28/2007 10:39 PM
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Well there's no super fun ferry ride to Rob's house, but a day wrench trip would certainly do it. Most of my "shop" us not very accessable right now, but the bench vice is!


Benny Black & Silver '02 Too many mods to list Not enough miles ridden

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