 Flush Mount Gas Cap
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Joined: May 2006
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OK ~~ I bought the flush mount gas cap from Brent's sight. Now, how do I install the thing? I was under the impression that I just unscrewed the old gas cap and screwed in the new one. If there more? What are the two installation pins for? Do we need them for the America? Which gasket do we use? Please don't call me stupid. Dumb, maybe ~~ but not stupid.
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Re: Flush Mount Gas Cap
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Joined: Sep 2006
Posts: 3,012
Loquacious
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Loquacious
Joined: Sep 2006
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i think most of use used the non-ring shaped gasket. remove two of the little allen head screws from the cap; like at 3 and 9 oclock. don't drop or lose em. they are tiny.
screw in the installation pins and use the length of a screw driver or similar item laid across the cap and in between the pins to turn and tighten the base into the space on the gas tank. remove the pins screw in the tiny little allen bolts.
hope this makes sense. i don't really speak mechanicish.
allhailthefrenchpress
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Re: Flush Mount Gas Cap
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Joined: Sep 2005
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Hey, dummy!  I can't remember which gasket I used (which wasn't that long ago)...dang pea-brain of mine. I think I used the larger tapered one. Unscrew two of the screws on the gas cap base (opposite of each other). Screw the two brass thingies in. Start threading the flush mount base in by hand (leave the cap installed). Carefully use a long screwdriver (or similar device) against the brass thingies to snug the gas cap base down. Leaving the cap in, unscrew the brass thingies and but the screws back in. You leave the cap in place to keep from dropping screws and such inside the tank. Hope that helps.
Brad
Neon Blue '05 SM
Where are the pedals on this thing?
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Re: Flush Mount Gas Cap
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Joined: Feb 2005
Posts: 70
Member
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Member
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Wow... "thingies was used three times in that one! I think they are set screws aren't they? 
04 Speedy, 904cc 12:1 CR JE pistons, ProCom CDI, Nology coils, Hotwires, lightened flywheel, CR ll's, 18 tooth front sprocket, freak kit, cocktail shaker and scypter exhaust, bobbed rear fender, headwinds headlight, wires in bars, and Scott Oiler
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Re: Flush Mount Gas Cap
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Joined: Jan 2005
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i used the one that makes the cap sit higher Frank
(Former)05 BA tbike pipes, ai removed, Freak, mikuni hsr 42's, 904, ported/polished head, 1mm oversized valves
NOW-2010 silver and black tbird
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Re: Flush Mount Gas Cap
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Joined: Aug 2005
Posts: 2,726
Loquacious
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I also used the largest gasket. Either will work but the thicker one gets the cap more flush with the dash. You have to tighten the entire unit snug with the brass posts. After about a month, I would check it again (with the brass posts) as you may need to snug it up after the rubber gasket settles in.
Be sure the inner cap is in when changing the posts/screws. You don't want to drop one in the tank.
Bob
2005 America, 904cc - sold. 2014 Trophy SE.
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Re: Flush Mount Gas Cap
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Joined: Jan 2005
Posts: 18,825
"Lighten up, Francis."
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"Lighten up, Francis."
Joined: Jan 2005
Posts: 18,825 |
Quote:
Hey, dummy!
What, are you channeling Fred Sanford now?
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Re: Flush Mount Gas Cap
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Joined: Jan 2005
Posts: 1,204
Learned Hand
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Learned Hand
Joined: Jan 2005
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I just used the flat rubber gasket that's under the stock cap.....Angelis
1200CC BIG BORE, W/WISECO PISTONS,.250 STROKED CRANK, PORTED/POLISHED HEADS AND LARGER VALVES, CUSTOM WELDED EXHUAST, DUAL 42MM MIKUNI CARBS.
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Re: Flush Mount Gas Cap
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Joined: Jun 2006
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Learned Hand
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Learned Hand
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Sounds like a hassle to do.
Our Liberties We Prize and Our Rights We Will Maintain
If a nation expects to be ignorant and free, in a state of civilization, it expects what never was and will never be.----Thomas Jefferson
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Re: Flush Mount Gas Cap
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Joined: Sep 2005
Posts: 455
Adjunct
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Posts: 455 |
Quote:
Wow... "thingies was used three times in that one! I think they are set screws aren't they?
It's a technical term...for I don't know what I'm talking about
Years of engineering and schoolin' have paid off.
Brad
Neon Blue '05 SM
Where are the pedals on this thing?
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Re: Flush Mount Gas Cap
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Joined: Aug 2005
Posts: 2,726
Loquacious
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Loquacious
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Quote:
Sounds like a hassle to do.
Piece of cake. 5 minutes if you can use both hands - 10 minutes if you only use one.
Bob
2005 America, 904cc - sold. 2014 Trophy SE.
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Re: Flush Mount Gas Cap
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Joined: Jan 2005
Posts: 5,172
Saddle Sore
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Saddle Sore
Joined: Jan 2005
Posts: 5,172 |
An hour and a half if you go gorilla and break off the 2 little brass thingies..... 
More flags
More fun!
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Re: Flush Mount Gas Cap
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It is a very nice looking cap, but if you have the mis fortune to lay it down it leaks very badly..don't ask how I know.
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Re: Flush Mount Gas Cap
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Joined: May 2005
Posts: 122
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I just bought one at a swap meet, real cheap. Now I know why it was cheap. No brass screws or plastic "key"!  Don't think I need the key, but anyone know any alternate way to fit this on without them brass screws?
Mole,
2005 865cc Speedmaster, Teal Blue
AI removed, SS Short slash exhausts.
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Re: Flush Mount Gas Cap
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Joined: Feb 2007
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Fe Butt
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Fe Butt
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Last edited by moe; 06/13/2007 12:55 PM.
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Re: Flush Mount Gas Cap
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Joined: Aug 2005
Posts: 2,726
Loquacious
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Loquacious
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Mole, the only function of the brass posts are to aid in tightening the assembly to the tank by laying a screwdriver across them. If you could find some longer screws of the same threading, they could stick up and work about the same. You can get extra keys (I don't remember the part number) from Kuryakyn. I found an extra one at the close out counter at my local Harley dealer. They were getting rid of anything that didn't have the Harley name on the package. They pay the manufacturers to package in Harley packaging so they can charge much more for it.
Bob
2005 America, 904cc - sold. 2014 Trophy SE.
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Re: Flush Mount Gas Cap
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Joined: Jan 2005
Posts: 5,268 Likes: 16
Saddle Sore
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Saddle Sore
Joined: Jan 2005
Posts: 5,268 Likes: 16 |
Quote:
They pay the manufacturers to package in Harley packaging so they can charge much more for it.
NOway ! 
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Re: Flush Mount Gas Cap
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Joined: Jan 2005
Posts: 9,223
Big Bore
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Big Bore
Joined: Jan 2005
Posts: 9,223 |
Quote:
any alternate way to fit this on without them brass screws?
If you take off your console, you can get a strap wrench on outside of the Kuryakyn cap and tighten it.
"Never underestimate the power of human stupidity" - Robert Heinlein
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