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bending metal #127903 01/27/2007 11:54 AM Joined: Jan 2005 Posts: 1,182 Likes: 2 Westminster, MD, USA snekeptp OP Learned Hand OP snekeptp Learned Hand Joined: Jan 2005 Posts: 1,182 Likes: 2 Westminster, MD, USA I have an extra set of tank badges. I need to flatten them a bit fit the surface I wish to mount them to. how can I flatten them with out cracking them. I need to get them nearly flat. thanks for any help. Pete

Re: bending metal snekeptp #127904 01/27/2007 12:05 PM Joined: Jan 2005 Posts: 1,823 finger lakes NY biker Learned Hand biker Learned Hand Joined: Jan 2005 Posts: 1,823 finger lakes NY pete i belive they are cast???? not sure with out looking but if heat they up before you try it i belive you be ok but don't do it with them cold... BIKER 2013 NOREAST RALLY INFO>http://noreast.webs.com/

Re: bending metal biker #127905 01/27/2007 1:32 PM Joined: Jan 2005 Posts: 1,182 Likes: 2 Westminster, MD, USA snekeptp OP Learned Hand OP snekeptp Learned Hand Joined: Jan 2005 Posts: 1,182 Likes: 2 Westminster, MD, USA I was planning to heat them . and cast on the back is "ZINC" not sure if that means they are solid zinc on not ? thanks. Pete

Re: bending metal snekeptp #127906 01/27/2007 1:41 PM Joined: May 2006 Posts: 3,971 Bucky Loquacious Bucky Loquacious Joined: May 2006 Posts: 3,971 If you heat 'em, slowly apply heat with an electric heat gun in a very well ventilated area. Zinc smoke is toxic. http://www.google.com/search?hl=en&q=metal+fume+fever&btnG=Search

Re: bending metal snekeptp #127907 01/27/2007 3:17 PM Joined: Jan 2005 Posts: 12,877 Long Island, NY bennybmn Should be Riding bennybmn Should be Riding Joined: Jan 2005 Posts: 12,877 Long Island, NY Could just mean zinc coated. Definitely cast! Be carefull, go slow!! Have you considered making a curved filler backing to adapt to a flat surface? Benny Black & Silver '02 Too many mods to list Not enough miles ridden

Re: bending metal snekeptp #127908 01/27/2007 3:35 PM Joined: Sep 2005 Posts: 3,816 Poland-Gdansk!!! UK-Oadby Grzegorz Freelance Jedi Knight Grzegorz Freelance Jedi Knight Joined: Sep 2005 Posts: 3,816 Poland-Gdansk!!! UK-Oadby no chance !!!!!!!! Grzegorz ......55 cubic inches http://www.flickr.com/photos/25172906@N06/ 904WisecoTPUSAcamsTTPignitorgutted Airbox"breath"airIntakeKeihinCR-ScarbsBlackEpcoExhaustS/SwheelsPortedPolishedHead

Re: bending metal snekeptp #127909 01/27/2007 4:54 PM Joined: Jan 2005 Posts: 5,172 SW Pennsyltucky Deon Saddle Sore Deon Saddle Sore Joined: Jan 2005 Posts: 5,172 SW Pennsyltucky I believe they are not only cast, but cast aluminum. I believe they will crack. My beliefs have been dashed before.... so let us know how you make out. More flags More fun!

Re: bending metal Deon #127910 01/28/2007 1:30 AM Joined: Aug 2006 Posts: 321 Austin, TX sweatmachine Adjunct sweatmachine Adjunct Joined: Aug 2006 Posts: 321 Austin, TX put them on a table and hit the high center with a rubber mallet, gently! There is no greater thrill than being shot at with no consequence. -Churchill

Re: bending metal snekeptp #127911 01/31/2007 8:10 PM Joined: Jan 2005 Posts: 1,182 Likes: 2 Westminster, MD, USA snekeptp OP Learned Hand OP snekeptp Learned Hand Joined: Jan 2005 Posts: 1,182 Likes: 2 Westminster, MD, USA well, with a little heat from a propane torch and a small rubber hammer I did it. I got the tank badges nearly flat and they fit nicely. Pete

Re: bending metal snekeptp #127912 01/31/2007 8:22 PM Joined: Mar 2005 Posts: 2,047 Northern, Kentucky Mlessard Oil Expert Mlessard Oil Expert Joined: Mar 2005 Posts: 2,047 Northern, Kentucky awesome way to go pete! What are you mounting them too that they need to be flat?

Re: bending metal Mlessard #127913 01/31/2007 8:26 PM Joined: Jan 2005 Posts: 12,877 Long Island, NY bennybmn Should be Riding bennybmn Should be Riding Joined: Jan 2005 Posts: 12,877 Long Island, NY I bet his reply will be "a project". Benny Black & Silver '02 Too many mods to list Not enough miles ridden

Re: bending metal bennybmn #127914 01/31/2007 8:30 PM Joined: Jan 2005 Posts: 828 Columbia, SC EnglishYankee 3/4 Throttle EnglishYankee 3/4 Throttle Joined: Jan 2005 Posts: 828 Columbia, SC Yeah, you'll probably have to wait until GA to see it unveiled.

Re: bending metal snekeptp #127915 01/31/2007 8:31 PM Joined: Jan 2006 Posts: 435 NSW, Australia. Runner0023 Adjunct Runner0023 Adjunct Joined: Jan 2006 Posts: 435 NSW, Australia. Quote: well, with a little heat from a propane torch and a small rubber hammer I did it. I got the tank badges nearly flat and they fit nicely. Way to go, thanks for being the first to try it!! I'm going to have to go and do the same to my old badges now! TBA, Stainless extractors / drag pipes, 65mm over forward controls, Thruxton needles, 904cc, head ported, lowered 1-inch, Console removed, relocated battery box, Australia.

Re: bending metal Mlessard #127916 02/01/2007 10:20 PM Joined: Jan 2005 Posts: 1,182 Likes: 2 Westminster, MD, USA snekeptp OP Learned Hand OP snekeptp Learned Hand Joined: Jan 2005 Posts: 1,182 Likes: 2 Westminster, MD, USA A project Pete

Re: bending metal snekeptp #127917 02/01/2007 10:23 PM Joined: Jan 2005 Posts: 1,182 Likes: 2 Westminster, MD, USA snekeptp OP Learned Hand OP snekeptp Learned Hand Joined: Jan 2005 Posts: 1,182 Likes: 2 Westminster, MD, USA they are going on the saddle bags , which will be repainted to match the tank properly. Not sure which tank yet Pete

Re: bending metal snekeptp #127918 02/01/2007 10:58 PM Joined: Mar 2005 Posts: 2,047 Northern, Kentucky Mlessard Oil Expert Mlessard Oil Expert Joined: Mar 2005 Posts: 2,047 Northern, Kentucky pete you are like a Dr. of our bikes always trying to find the next amazing thing. I think from now on we should call you dr. pete or dr. sneke

Re: bending metal Mlessard #127919 02/02/2007 12:42 AM Joined: Jan 2006 Posts: 435 NSW, Australia. Runner0023 Adjunct Runner0023 Adjunct Joined: Jan 2006 Posts: 435 NSW, Australia. I tried it out, heat from a propane torch and then clamp it between 2x peices of wood in the bench vice... flat as a tack! looks great! Thanks go to Pete also! TBA, Stainless extractors / drag pipes, 65mm over forward controls, Thruxton needles, 904cc, head ported, lowered 1-inch, Console removed, relocated battery box, Australia.

Re: bending metal Runner0023 #127920 02/02/2007 7:50 AM Joined: Sep 2006 Posts: 348 Geoff Adjunct Geoff Adjunct Joined: Sep 2006 Posts: 348 Watch out! they may curl like a potato chip in the rain! t-hee I never wanted to lead, and I never wanted to follow. I just wanted to ride.

Re: bending metal Runner0023 #127921 02/02/2007 9:29 AM Joined: Jan 2005 Posts: 9,223 Lake Placid, Fl. bonnyusa Big Bore bonnyusa Big Bore Joined: Jan 2005 Posts: 9,223 Lake Placid, Fl. Pete, Chris, was there any problem with the letters? I assume what's in there is powdercoat? "Never underestimate the power of human stupidity" - Robert Heinlein

Re: bending metal bonnyusa #127922 02/02/2007 5:13 PM Joined: Jan 2005 Posts: 1,182 Likes: 2 Westminster, MD, USA snekeptp OP Learned Hand OP snekeptp Learned Hand Joined: Jan 2005 Posts: 1,182 Likes: 2 Westminster, MD, USA I did not have any problems, with the black in the letters or discoloring or cracking of the chrome. but I did not heat it to the point of blueing( sp? ). just enough heat to help it flatten. Pete

Re: bending metal snekeptp #127923 02/02/2007 5:32 PM Joined: Sep 2005 Posts: 186 South Windsor, CT vintage6t Adjunct vintage6t Adjunct Joined: Sep 2005 Posts: 186 South Windsor, CT The best heat control for this type of job is probably an oven. I'd start with less than 200 degrees though. "Eric Von Zipper will return!"

Re: bending metal bonnyusa #127924 02/02/2007 5:57 PM Joined: Jan 2006 Posts: 435 NSW, Australia. Runner0023 Adjunct Runner0023 Adjunct Joined: Jan 2006 Posts: 435 NSW, Australia. Quote: Pete, Chris, was there any problem with the letters? I assume what's in there is powdercoat? No problem at all with the letters, all the chrome and black lettering still look like new! I only heated it very slightly, probably about 30 seconds with the propane torch. TBA, Stainless extractors / drag pipes, 65mm over forward controls, Thruxton needles, 904cc, head ported, lowered 1-inch, Console removed, relocated battery box, Australia.

Re: bending metal Runner0023 #127925 02/04/2007 6:42 PM Joined: Sep 2006 Posts: 130 Long Eaton,UK SteveEastMids Adjunct SteveEastMids Adjunct Joined: Sep 2006 Posts: 130 Long Eaton,UK They're die-cast from zinc. http://en.wikipedia.org/wiki/Zinc#Alloys Same material they use to make toy cars.Over here,people who don't know about the periodic table call it monkey metal "You just kinda wasted my precious time..."

Re: bending metal SteveEastMids #127926 02/04/2007 6:44 PM Joined: Sep 2006 Posts: 130 Long Eaton,UK SteveEastMids Adjunct SteveEastMids Adjunct Joined: Sep 2006 Posts: 130 Long Eaton,UK From 100 °C to 210 °C zinc metal is malleable and can easily be beaten into various shapes. Above 210 °C, the metal becomes brittle and will be pulverized by beating. Thats the relevant bit. "You just kinda wasted my precious time..."

Re: bending metal SteveEastMids #127927 02/05/2007 8:35 AM Joined: Jan 2005 Posts: 1,457 Matt Learned Hand Matt Learned Hand Joined: Jan 2005 Posts: 1,457 Just be careful around those zinc fumes. Very, very dangerous.