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Fork spring replacement - Help!!
#318480 03/07/2009 1:58 PM
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OK, doing a complete fork-off spring replacement. Got the oil and new springs in after compressing the fork to measure the oil level. All good to now. Trying to extend the fork to insert the spacer and the thing will not budge. Am I missing something here??

Last edited by blackdog; 03/07/2009 1:59 PM.

"Despite all the amputation, you could dance to a rock 'n roll station..."
Re: Fork spring replacement - Help!!
blackdog #318481 03/07/2009 2:03 PM
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Worn Saddle
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Give the lower leg a twist while you're pulling down and it should slip free.


A positive attitude may not solve all your problems, but it will annoy enough people to make it worth the effort. Herm Albright (1876 - 1944)
Re: Fork spring replacement - Help!!
oldroadie #318482 03/07/2009 2:04 PM
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On my way to give a shot. Thanks.


"Despite all the amputation, you could dance to a rock 'n roll station..."
Re: Fork spring replacement - Help!!
oldroadie #318483 03/07/2009 2:27 PM
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No luck Ed. The lower and upper twist freely but the upper still won't pull out. Even stuck the axle in and stood on it while trying to pull up and not and inch of movement. Back to the garage to try again.


"Despite all the amputation, you could dance to a rock 'n roll station..."
Re: Fork spring replacement - Help!!
blackdog #318484 03/07/2009 3:07 PM
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I could be wrong but I thought that when I did mine (2 years ago...) that I had to push down on the spring and cap to get it on. The spring sat out of the tube about 1-2 inches? Hope this helps???


1982 Pontiac Trans Am...K.I.T.T. in progress. "It looks like Darth Vaders bathroom in here..."
Re: Fork spring replacement - Help!!
Night_Rider #318485 03/07/2009 3:14 PM
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Yeah, the other side (which went fine BTW) had the spacer sticking out a bit when I screwed the cap back on, but this fork just isn't moving at all out of fully compressed. I now have the spring out and have drained the oil to try and start from scratch and the sucker is still compressed all the way. Don't suppose I could ride with just one fork, could I???


"Despite all the amputation, you could dance to a rock 'n roll station..."
Re: Fork spring replacement - Help!!
blackdog #318486 03/07/2009 8:04 PM
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Worn Saddle
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You might have to put it back in the triple tree and give the lower a love tap with a plastic mallet...


A positive attitude may not solve all your problems, but it will annoy enough people to make it worth the effort. Herm Albright (1876 - 1944)
Re: Fork spring replacement - Help!!
oldroadie #318487 03/07/2009 9:57 PM
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Saddle Sore
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If it's "hypercompressed" it can get in a mechanical bind . Telescoping things tend to stick together when they go beyond the range of motion the're used to .

Love taps can progress into ragesmash .


2005 Model . Two Fast Eddy stickers , a bell and a clock . She's Lola . She tinkles and keeps time . http://s649.photobucket.com/albums/uu211/britbike05/
Re: Fork spring replacement - Help!!
Wade #318488 03/07/2009 10:22 PM
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I had the same problem a few years back. Put the forks back on the bike - put the axle in and hit the axil with a rubber mallot. That will bring it down.

Re: Fork spring replacement - Help!!
tom #318489 03/07/2009 11:45 PM
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Thanks for all the advice. Tomorrow the mallet comes out.


"Despite all the amputation, you could dance to a rock 'n roll station..."
Re: Fork spring replacement - Help!!
blackdog #318490 03/08/2009 12:07 AM
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Mine did the same as Tom's:
Quote:

I had the same problem a few years back. Put the forks back on the bike - put the axle in and hit the axil with a rubber mallot. That will bring it down.




--Tom 02 TBA; 130 mains; TBS; Nology Coils&Wires;Unifilter/opened Airbox; -AI/snorkels; -2 baffles;Progressive 440s & Springs
Re: Fork spring replacement - Help!!
tomv #318491 03/08/2009 12:40 PM
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My new best friend the rubber mallet. Problem solved.


"Despite all the amputation, you could dance to a rock 'n roll station..."

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