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Warmer Hands?
#299598 11/05/2008 6:23 PM
Joined: May 2008
Posts: 247
Chip Offline OP
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A couple of weeks ago I made my own hand/wind deflectors. The original set I made was from a template of my wife’s car mirrors. Kinda elongated egg shape. I had some aluminum strips, about 1/2"x1/16", laying around from another project and some 1/8" Plexiglas that I had reinforced my saddle bags with left over. Cost $0.00. Used a Dermal tool with a Rotozip bit to cut the plexi with and a belt sander to smooth to the final shape. I took the alum. strips and started with about a 5" piece for each side. They are very malleable and bent very easily. I found a place on each side that I could bolt or screw them to, under the hand controls and bent them to where I thought they needed to be to hold the Plexiglas. I clamped the cardboard template to the strips to get an Idea of the position and angle I was looking for and I also bent the cardboard to the shape I liked. I marked everything for mounting holes and transferred that to the Plexiglas and drilled all the mounting holes. The hard part was bending the Plexiglas. I got a pot of water and heated it until it was just starting to get those little bubbles and put the Plexiglas in and let it sit for about a minute. I used a towel to hold it and bend it to the shape I wanted, but when I let go and it cooled, it relaxed quite a bit and did it all over again with the same result. One more time and I broke it. A new plan was needed. After about twenty minutes of making another one out in the garage it was back to the kitchen. I found a jar about 12" in diameter that fit into the pot I was using. I heated the water again and the new piece of Plexiglas and then I used a piece of rope to rap the plexi loosely to the jar and put them both back into the hot water. I left everything alone long enough for the water to cool and a beautiful piece of custom made of Plexiglas emerged. After mounting them and riding for a week or so, I saw the need to beef up the mounts and change the shape of the left hand deflector. Triangulate! Another short piece of the aluminum strap to the front of the deflector with a twist [90*] or a little less, and a hole to put the turn signal mounting bolt through. Cut off the extra and now they’re plenty strong. The left hand was getting down wash off the mirror, so I cut and bent another piece of Plexiglas that went to the mounting post in the middle of the mirror. Now my hands are riding in the eddy of the deflectors witch will allow me to ride through the winter in a lot more comfort. BTW, these home made deflectors look a lot better than "hippo- hands" and probably work just as well. I've already been asked where I bought them. You could make your own for around ten dollars if you don't have the stuff laying around and now you know how to do it.


Chip Sciarra "07" America, N.C.Switch Blade windshield, Moto Lights, Tri. Off Road pipes
Re: Warmer Hands?
Chip #299599 11/05/2008 6:37 PM
Joined: Sep 2005
Posts: 3,816
Freelance Jedi Knight
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Freelance Jedi Knight
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I'm just using heated inner gloves


Grzegorz ......55 cubic inches http://www.flickr.com/photos/25172906@N06/ 904WisecoTPUSAcamsTTPignitorgutted Airbox"breath"airIntakeKeihinCR-ScarbsBlackEpcoExhaustS/SwheelsPortedPolishedHead
Re: Warmer Hands?
Chip #299600 11/05/2008 6:49 PM
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Loquacious
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Sounds great! Pictures?


Kevin - Luceo Non Uro
Re: Warmer Hands?
Speedmaster05 #299601 11/05/2008 7:46 PM
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Quote:

Sounds great! Pictures?




yes please.

Re: Warmer Hands?
Bill #299602 11/05/2008 7:53 PM
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Chip Offline OP
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Send me your emaim addresses I have a hard time posting pictures here.


Chip Sciarra "07" America, N.C.Switch Blade windshield, Moto Lights, Tri. Off Road pipes
Re: Warmer Hands?
Chip #299603 11/05/2008 8:14 PM
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Chip Offline OP
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A hard time spelling too. That was supposed to be E-Mail address


Chip Sciarra "07" America, N.C.Switch Blade windshield, Moto Lights, Tri. Off Road pipes
Re: Warmer Hands?
Chip #299604 11/05/2008 9:38 PM
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Worn Saddle
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Sounds good to me, Chip. I have been contemplating the same thing. But I'll probably just give in to the winter godz.


Fidelis et Fortis
Re: Warmer Hands?
arstaren #299605 11/05/2008 9:58 PM
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Should be Riding
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That doesn't mean parking it for the season, does it, Rich? That wouldn't seem likely.


Always remember to be yourself. Unless you suck. Then pretend to be someone else.
Re: Warmer Hands?
Chip #299606 11/06/2008 9:22 AM
Joined: Jun 2005
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I'm thinking of getting handlebar mittens that have little pockets for chemical handwarmers in them to keep my dainty little digits warm and toasty.


JB "Long live the Duck Force!"
Re: Warmer Hands?
Chip #299607 11/06/2008 7:56 PM
Joined: Jan 2005
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National Cycle has 3 styles of these hand protectors....

http://www.nationalcycle.com/catalogue/zoom/HD-N5503_600.html


"You're a long time underground!"

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