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New Ikon shocks and fork springs installed
#267506 05/28/2008 8:48 AM
Joined: Jun 2005
Posts: 2,477
Oil Expert
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I finished installing my new black Ikon shocks and fork springs yesterday, and the change in ride and handling appears to be a big improvement over the stockers. These were sourced from Newspeedmaster.com, and they arrived withing two days of placing the order. Here are my comments:

General: You will need to place the bike on a secure stand to take the load off the front and back of the bike.

Shocks: Getting the originals off was a PITA, because they had become stuck to the mounting studs on the bike over the past years. I had to work the bushings off with a pair of channel locks, and the isolators were ruined as a result. The old shocks were placed in the trash. I recommend lightly lubing the bushings on the new shocks to prevent this from happening.

Springs: Piece of cake. Cover your tank and headlight with towels to prevent dents and scratches. Take off your handlebars and swing them forward over the headlight to rest. Remove the caps at the top of the forks carefully, as there is a pre-load from the springs. Remove the spacer tubes and fish out the springs with a wire hanger. The springs will have fork oil on them, so have a paper towel handy and remove them slowly so that the fork oil drips back where it belongs. The new springs are longer than the stock ones, so you will either need to cut the spacer tube back OR do what I did, which is to cut some PVC pipe to fit. 6 inches in length worked perfectly for me, and I used a hose clamp on the PVC as a guide to ensure precise measurement and angle when sawing the pipe. Reverse the order of disassembly, and you're done.

Project time in total was 1.5 hours, because of the PITA shock removal. ANYONE should be able to do this with a bike lift and some basic hand tools. You may need to make a trip to Home Depot for the PVC.

This was bike money well spent!


JB "Long live the Duck Force!"
Re: New Ikon shocks and fork springs installed
JCBullen #267507 05/28/2008 10:11 AM
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Fe Butt
Joined: Feb 2007
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I like the hose clamp for guide idea, have to remember that.


I learned all I need to know about life by killing smart people and eating their brains.
Eat right ,Exercise ,Stay fit, Die Anyway!
Re: New Ikon shocks and fork springs installed
The_Dog33 #267508 05/28/2008 5:56 PM
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What OD PVC did you use for the spacer?

Re: New Ikon shocks and fork springs installed
B02S4 #267509 05/28/2008 10:27 PM
Joined: Jun 2005
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Quote:

What OD PVC did you use for the spacer?




I used the scientific method of taking a stock spacer down to HD and matching it up. It's a common size OD, whatever it is.


JB "Long live the Duck Force!"
Re: New Ikon shocks and fork springs installed
JCBullen #267510 05/31/2008 12:45 PM
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The reason I asked is that I have some 1"ID/1&5/16"OD PVC pipe in the basement from a spacer project on a former bike.

Re: New Ikon shocks and fork springs installed
The_Dog33 #267511 05/31/2008 2:01 PM
Joined: May 2007
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Worn Saddle
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Quote:

I like the hose clamp for guide idea, have to remember that.



+1 I like to learn new tricks


A positive attitude may not solve all your problems, but it will annoy enough people to make it worth the effort. Herm Albright (1876 - 1944)
Re: New Ikon shocks and fork springs installed
oldroadie #267512 06/02/2008 11:50 AM
Joined: Dec 2005
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>I had to work the bushings off with a pair of channel locks, and the isolators were ruined as a result.

Those bushings are longer than the mount, so they are what the bolts snug up to.
The result is they can crush & lock on.
1/2" hard copper makes a suitable relpacement, & you can cut 'em a bit shorter so the bolt snugs up on the mount.
Lube makes a lot of sense in that case.
At one point, I had the noble intention of finding bronze bushings that could be reamed to fit.
That project has gotten pushed somewhere behind the back burner.


Said Molly to James, that's a fine motorbike. Richard Thompson
Re: New Ikon shocks and fork springs installed
rhnstn #267513 10/25/2011 11:19 AM
Joined: Jan 2011
Posts: 13
Complete Newb
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How much fork oil per tube and what weight did you use?


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