Re. Starting Problems – Happy to report findings
Thanks for the encouragement and motivation to get to the bottom of this issue and saving a trip to the repair shop and of course pocket $’s. Just went out of warranty September 28t, 2007 – with only a bad horn to fix over that period and a false neutral issue(not resolved).
I have to go back and look at all the helpful hints and suggestions to see if anyone pinned it but,
After reading all and looking closely at the wiring diagram that Ray offered up I decided to go after the starter button switch first. This was after getting out my space heater for the garage ( it’s a wet 52 degrees, California wimp, I guess that’s why I stayed in Ca instead of going home to NJ back in 1975, and still looking for warmer – SoCal ?).
I wanted to test the starter switch so i got out my sears ohm meter then needed to find an exposed wire(s) connected to the switch.
I removed two screws fastening the right-hand switch gear assembly cover exposing the two switches (starter button and kill switch). There I saw two wires soldered to the switch so i attached the ohm meter and pushed the button a four or five times with each push going to near zero ohms on the meter then suddenly open circuit. About every fifth time I pushed it, it would fail.
Looked further -
I noted a screw holding down the switch and while removing it noted spring pressure. Slowly removed the screw and discovered three pieces; switch assembly back with wires connected to two contact points (center and outer ring); the starter button with its electrical contact point inside the plastic button. This slipped out last from the other half of the switch gear housing still on the bike; and last the spring that keeps the two contact points separated until the button is pushed in.
After looking at the contact points it was obvious what the problem was. Black thick deposits on both pieces. I took some white scuff-brite pad and with some effort cleaned the two contact points. All back, fasteners secured and works 10 times out of ten plus.
I will put a picture of the assembly opened up in my album on the site
This is great, another success story culminated from the smart and resourceful people on this forum.
Thanks to all and wishing you and your friends and family a fantastic 2008.
Still love my ‘05 Speedmaster after 18,000 miles and a lot of ear plugs (SS long canons)
With what I just saved on this fix I can get the SS braided brake lines from Brent at NewBonneville(other suggestions?)
Gary
