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Airbox replacement project
#220795 11/27/2007 11:22 PM
Joined: Nov 2007
Posts: 28
05tba Offline OP
Greenhorn
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Well, I started this project about 6 weeks ago and finished about 4 weeks ago and am finally posting the pics. Take a look see...

http://share.shutterfly.com/action/welcome?sid=1AZsmblkzaMWE9&notag=1


Re: Airbox replacement project
05tba #220796 11/27/2007 11:30 PM
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Fe Butt
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Fe Butt
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Did you put side covers back on?

Did you put cheese graters back on?

If no on the first why not hide the starter solinoid behind the diamond plate ,that I like the look of by the way, and cut a hole and hide the ignition switch behind it too with just the key poking through.

I like the hidden breather. cut the frame tab off that used to hold the side cover and I think it would look cool.If you are not using the side cover that is.

Either way cool idea and good job. Let us know how it works out after you put some miles on.


I learned all I need to know about life by killing smart people and eating their brains.
Eat right ,Exercise ,Stay fit, Die Anyway!
Re: Airbox replacement project
The_Dog33 #220797 11/28/2007 10:03 AM
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05tba Offline OP
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I am eventually planning on putting the covers on and cheese graters so that is why I left the tabs, ignition and solenoid exposed. I am actually going to make another one and fine tune it. Maybe make it a little wider so then the solenoid would go behind the box. I am kind of taking a liking to the diamond plate as well so I might not put the covers back on. We shall see. I have about 700 miles on it since I put the system in place. It runs really good. A lot more torque with the pod filters. As you know I have been screwing around with this whole vacuum/mixture problem with the carbs. There is a definite difference between the performance of the TBS needles and the stock needles. I am going to put the TBS needles back in this weekend, replace all the vacuum components again and put some gasket sealer on under the carb cap after I replace the needles and hope that I get somewhere with it...

Re: Airbox replacement project
05tba #220798 11/28/2007 12:21 PM
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Fe Butt
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Fe Butt
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I am not sure about putting sealant under there. If you do use it very sparingly so it doesn't smush in to where the diaphram is and hinder it's movement.


I learned all I need to know about life by killing smart people and eating their brains.
Eat right ,Exercise ,Stay fit, Die Anyway!
Re: Airbox replacement project
05tba #220799 11/28/2007 12:23 PM
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Loquacious
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looks good. i love diamond plate. nice work. i agree with putting the covers on. always thought our bikes looked like something was missing without them

Frank


(Former)05 BA tbike pipes, ai removed, Freak, mikuni hsr 42's, 904, ported/polished head, 1mm oversized valves NOW-2010 silver and black tbird
Re: Airbox replacement project
Frank #220800 11/28/2007 1:01 PM
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Fe Butt
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Fe Butt
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I actually like both ways, I like Toms bike (Brokenfixed) with no side covers or anything on it,totally open under the seat. But I like my bike the way it is with side covers and cheese graters. I wouldn't mind having another SM to do the low /no side covers look with flat black paint. If I crashed mine and stuff got damaged thats what I would probably do.


I learned all I need to know about life by killing smart people and eating their brains.
Eat right ,Exercise ,Stay fit, Die Anyway!
Re: Airbox replacement project
05tba #220801 11/28/2007 7:22 PM
Joined: Dec 2006
Posts: 2,150
Oil Expert
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Nice work Geoff If you really perfect it, you may even consider making some for other admirers, for a price of course

Great you have shared your info with everyone though. That's what this site is all about.

well done mate


Staintune Pipes, K&N Pods, 45 pilots, TBS needles and 145 mains.
Re: Airbox replacement project
05tba #220802 11/28/2007 11:20 PM
Joined: Jul 2006
Posts: 1,337
Learned Hand
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Quote:

... put some gasket sealer on under the carb cap after I replace the needles and hope that I get somewhere with it...




Id suggest a heavey grease like red axle bearing grease or vasleine. Makes a great seal and is not permanent like gasket sealer. If you need gasket sealer, you have a bigger problem that needs to be fixed and not band aided.

Dig the look. I went with the open look. Makes the bike look really long. Yesterday I had a Triumph guy asked me if I stretched the swing arm.


2002 Bandit 1200/ GSXR cams/ 1277 BB Kit/ Holeshot header and can/ 38mm flatslides/ a good head/lotsa hp/lotsa tq- lots of rear tires...
Re: Airbox replacement project
Cowtipper #220803 11/29/2007 5:15 PM
Joined: Jun 2007
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Loquacious
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so whats the ignition side gonna look like without the battery there, but the upper cover piece? seems like it'd look a little odd with the absence of the battery


Moderated by  chy, Dinqua, freedom 

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