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Air Injection Removal
#208070 10/07/2007 1:44 AM
Joined: Oct 2007
Posts: 43
Greenhorn
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Greenhorn
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I was looking and looking for instructions on how to remove the AI, until I just gave up and went for it.

In an effort to be a community minded guy, I had my daughter take pictures, and wrote up a little how-to article here...

http://www.radwarrior.com/2007/10/07/RemovingTheAirInjectionFromMyTriumphBonnevilleAmericaTBA.aspx

If you'd rather the article be posted here on this site, let me know and I'll send you the pics and markup.

Also, please let me know if I missed anything or did anything wrong.

Thanks!


He came up and asked, "What are you riding?" I looked at him and said, "Triumph Bonneville America" and he got that 'hellz yeah' look in his eye.
Re: Air Injection Removal
PhillipBlanton #208071 10/07/2007 5:02 AM
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Posts: 3,816
Freelance Jedi Knight
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Freelance Jedi Knight
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how easy is to look in tech voult

AI removal


Grzegorz ......55 cubic inches http://www.flickr.com/photos/25172906@N06/ 904WisecoTPUSAcamsTTPignitorgutted Airbox"breath"airIntakeKeihinCR-ScarbsBlackEpcoExhaustS/SwheelsPortedPolishedHead
Re: Air Injection Removal
PhillipBlanton #208072 10/07/2007 8:16 AM
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Loquacious
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Quote:

please let me know if I missed anything or did anything wrong.




nice job on the write up...........

one thing I wouldnt do is remove the fuel cap. No need to do it for console removal and you run the risk of dropping ta screw in there


Erwin
05 America
Re: Air Injection Removal
Erwin #208073 10/07/2007 1:56 PM
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Should be Riding
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Should be Riding
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Great write-up. Always good to have pics to go along with step-by-step stuff.

Soren

Re: Air Injection Removal
Soren #208074 10/07/2007 5:17 PM
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Worn Saddle
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Worn Saddle
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I always wondered what that AI stuff looked like; mine came already removed, all I added was Brent's kit for a neater look. Thanks for the pictures.


A positive attitude may not solve all your problems, but it will annoy enough people to make it worth the effort. Herm Albright (1876 - 1944)
Re: Air Injection Removal
Erwin #208075 10/07/2007 9:56 PM
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Greenhorn
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I tried first without removing the fuel cap, but the console wouldn't come off without the fuel cap off, so I removed it.


He came up and asked, "What are you riding?" I looked at him and said, "Triumph Bonneville America" and he got that 'hellz yeah' look in his eye.
Re: Air Injection Removal
PhillipBlanton #208076 10/07/2007 11:22 PM
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Big Bore
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Big Bore
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Good writeup but you missed the fuel line removal


"Never underestimate the power of human stupidity" - Robert Heinlein
Re: Air Injection Removal
bonnyusa #208077 10/07/2007 11:41 PM
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Greenhorn
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I figured the fuel line/clamp removal technique was so simple that it didn't require photo documentation. But I could be pursuaded to modify the doco to include that.


He came up and asked, "What are you riding?" I looked at him and said, "Triumph Bonneville America" and he got that 'hellz yeah' look in his eye.
Re: Air Injection Removal
PhillipBlanton #208078 10/07/2007 11:47 PM
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Big Bore
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Big Bore
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The problem is people take things literally...

"boo hoo, you didn't tell me to take the fuel line off!"


"Never underestimate the power of human stupidity" - Robert Heinlein
Re: Air Injection Removal
bonnyusa #208079 10/08/2007 12:26 AM
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I finally did mine today (along with some other stuff) using this writeup (well done) and the one in the Tech Vault - worked like a charm and actually pretty quick if one already has the tank off. Only problem I had was not being able to get a normal box or open wrench to work on the injectors - finally just broke off the tube and used a regular socket and extension.
And yeah I need to order some of the fancy chrome plugs to be totally happy with it.


SFC, US Army (Ret)
Re: Air Injection Removal
SFCRex #208080 10/08/2007 1:33 PM
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Greenhorn
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Ok. bonnyusa, your point is well taken. I added a bullet point on removing the fuel line (no picture), and I even mentioned turning off the petcock first!

I like saying, "petcock".


He came up and asked, "What are you riding?" I looked at him and said, "Triumph Bonneville America" and he got that 'hellz yeah' look in his eye.
Re: Air Injection Removal
PhillipBlanton #208081 10/08/2007 2:12 PM
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Learned Hand
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Good show Philip , But I would never chuck the lot, never know when you might need it.
Mines in the box with the standard pipes.

Re: Air Injection Removal
NIbiker #208082 10/08/2007 2:41 PM
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Greenhorn
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Well, after I wrote that, I put the AI junk in a paper bag and put it in a plastic storage box that has a few other things from the bike.

I guess I will just keep things like that in case the next owner wants it. Plus, keeping meticulate records and all extra parts will probably show the next owner that I took good care of the bike and may actually increase the bike's value.

However, in regard to the original pipes, I am going to send those off to (EBayID Chevy605) so he can mod them for the next guy.


He came up and asked, "What are you riding?" I looked at him and said, "Triumph Bonneville America" and he got that 'hellz yeah' look in his eye.
Re: Air Injection Removal
PhillipBlanton #208083 04/13/2008 8:48 PM
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Posts: 53
Member
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Great instructions just use them...offset closed-in wrench works great for unscrewing the fitting from the head.


Hate workin' for the man...

Moderated by  chy, Dinqua, freedom 

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