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Help- Idle mixture screws not working equally.
#139098 03/09/2007 11:00 PM
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Okay oh guru's of all things vaccuum. I know this will be close to impossible, but I need to start somewhere. My left and right idle mix screws do not have the same results when turned. The left carb (shifter side) will kill the engine when turned all the way in. The right carb (chain side) will not- it barely makes a change in idle speed. I have the aftermarket thumbscrews that are exact copies of the stockers from newspeedmaster.com (not the Harley pieces that will "work"). I also just synced the carbs a couple weeks back with no change. Other bits of info- no air box, K&N Pods, 45 pilots, 150 mains, 2 shims on thruxton needles.

My knee-jerk assesment is a leak on the right side. Any "look here first" or "how to find a leak" advice is greatly appreciated.


2002 Bandit 1200/ GSXR cams/ 1277 BB Kit/ Holeshot header and can/ 38mm flatslides/ a good head/lotsa hp/lotsa tq- lots of rear tires...
Re: Help- Idle mixture screws not working equally.
Cowtipper #139099 03/09/2007 11:04 PM
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I can only help on the "look here first" kinda stuff. Vacuum caps? Carb boots/band clamps? You can try wetting down the rubber parts and looking for bubbles, that sort of thing.


Benny Black & Silver '02 Too many mods to list Not enough miles ridden
Re: Help- Idle mixture screws not working equally.
Cowtipper #139100 03/10/2007 2:18 AM
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One other thing to check is that all the parts are in the right order and lined up on the screws..... those teeny little o-rings are easy to lose.


More flags More fun!
Re: Help- Idle mixture screws not working equally.
Cowtipper #139101 03/10/2007 8:16 AM
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I had a problem with my 06 America after installing a set ot Staintunes, re jetting to 135 mains and replacing the air screws to the after market ones from Brent. My choke quit working completely, the bike would "stumble" at wot and was very hard to start. I went back to 130 mains that I had in with the replaced set of D & D's and continued to have the same problem. I then replaced the 130's again with the 135's and removed the after market thumb screws and noticed that the "new" thumb screws seemed to have some sort of coating on them. I used some low pressure compressed air to blow out the holes where the air screws go and replaced the after market screws with the stock ones and it cleared up the problem. It seems that when I seated the "new" thumb screws to get to a start point for setting the number of turns out that something "rubbed off" of the new screws and clogged up the passages inside of the carb. After installing the original screws the bike runs great. I did notice that after installling the new thumb screws that the tips and the threads did look a bit more of a "brass color" whereas the rest of the new screw had a more "orange " color...like something was rubbed off from installing them. Anyway the bike runs great now and I only assume that the new screws were the problem.

Re: Help- Idle mixture screws not working equally.
larryshep #139102 03/10/2007 12:17 PM
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I'll double check the o ring and run a guitar string thru her to make sure the passage is clean (guitar strings make great tools for cleaning passages ) . Thanks for the advice, friends...


2002 Bandit 1200/ GSXR cams/ 1277 BB Kit/ Holeshot header and can/ 38mm flatslides/ a good head/lotsa hp/lotsa tq- lots of rear tires...
Re: Help- Idle mixture screws not working equally.
Cowtipper #139103 03/10/2007 12:22 PM
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IF you find the coating is peeling, maybe you could actually rub the screws down a bit to try to take the rest of the coating off. IT's not like they'll corrode, they are covered in gas Sounds like zinc plating from what LArry said.


Benny Black & Silver '02 Too many mods to list Not enough miles ridden
Re: Help- Idle mixture screws not working equally.
Cowtipper #139104 03/10/2007 12:27 PM
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You did not say in your post, but

Whenyou replaced the original scre3ws with Brent's you should have pulled the little washer and rubber seal out at the same time.

Then take the new screw install the washer and then the rubber washer then run it up until snug. Then back each one out three turns to start.

Almost everyone runs 3 to 3 1/2 turns out. What happened I think is you crushed the rubber washer or ended up with the washer and rubbber cocked eyed.

Once you get the thing straighten out make sure you balance the carbs.

John


John 06 America Mulberry\Silver "Seemed Like A Good Idea At The Time"
Re: Help- Idle mixture screws not working equally.
Big_Poppy #139105 03/10/2007 6:55 PM
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I agree with Big Poppy.When you replaced the screws with Brents you have to make sure you get out the very small ss washer and the o-ring.If you don't it could cause the issues you are having. I had a bit a trouble when I changed to Brents(lost a o-ring)did'nt notice losing it until I started her up and she ran like crap.I had read a thread about watching out for the o-ring and washer. I took them out and found I mas missing the o-ring.Replaced it and every thing runs great its a whole lot easier to adjust with Brents screws.

Pete


03 Blue and Silver, AI removed,Thunderbike Pipes,132 mains,45 pilots,snorkles gone,k+n, 2 3/4 idle screws
Re: Help- Idle mixture screws not working equally.
Pete #139106 03/10/2007 10:30 PM
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Well, no dice. O-ring in place and accounted for, as is the washer. I rebalanced the carbs and no change. The right carb is not responding to the air mix screw.

On a test ride today, I realized the lean pops on deceleration are only on one side- the left side.

Looks like I'll be pulling them and going through them bit by bit. I was thinking of rejetting up any way. I guess this is a good excuse to try some 48 pilots and 155 secondaries.


2002 Bandit 1200/ GSXR cams/ 1277 BB Kit/ Holeshot header and can/ 38mm flatslides/ a good head/lotsa hp/lotsa tq- lots of rear tires...
Re: Help- Idle mixture screws not working equally.
Cowtipper #139107 03/11/2007 1:36 AM
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What is the chance that I have a float out of adjustment? If memeory serves- I pulling from high School here- high float levels cause rich idle conditions? Anyone know the correct stock float height?


2002 Bandit 1200/ GSXR cams/ 1277 BB Kit/ Holeshot header and can/ 38mm flatslides/ a good head/lotsa hp/lotsa tq- lots of rear tires...
Re: Help- Idle mixture screws not working equally.
Cowtipper #139108 03/11/2007 10:33 AM
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Any chance you have a balance hose between the manifolds? That will really weird the idle mixture adjustments. Are you sure the right cylinder is running at idle?


Let's hope there's intelligent life somewhere in space 'cause it's buggar all down here. -- Monte Python
Re: Help- Idle mixture screws not working equally.
Greybeard #139109 03/11/2007 10:42 AM
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No hose and no I'm not. It idles well. Nice and smooth. The bike runs very well and there are no indications that there is a problem- except the idle mix screw doesn't work and there is a lean pop on decel in the port bank and not in the stbd side.


2002 Bandit 1200/ GSXR cams/ 1277 BB Kit/ Holeshot header and can/ 38mm flatslides/ a good head/lotsa hp/lotsa tq- lots of rear tires...
Re: Help- Idle mixture screws not working equally.
Cowtipper #139110 03/11/2007 3:54 PM
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I like your float theory. Not sure of the spec tho. Got a manual?


Benny Black & Silver '02 Too many mods to list Not enough miles ridden
Re: Help- Idle mixture screws not working equally.
bennybmn #139111 03/11/2007 5:06 PM
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No. No manual. I need to get a shop manual, but I keep spending my corn on accessories-


2002 Bandit 1200/ GSXR cams/ 1277 BB Kit/ Holeshot header and can/ 38mm flatslides/ a good head/lotsa hp/lotsa tq- lots of rear tires...
Re: Help- Idle mixture screws not working equally.
Cowtipper #139112 03/11/2007 9:30 PM
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Hopefully someone will speak up. I am not sure where my manual is at the moment.


Benny Black & Silver '02 Too many mods to list Not enough miles ridden
Re: Help- Idle mixture screws not working equally.
Cowtipper #139113 03/11/2007 11:36 PM
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Since you're going to pull the carbs try using the old adjustment screws and see how she runs....Angelis


1200CC BIG BORE, W/WISECO PISTONS,.250 STROKED CRANK, PORTED/POLISHED HEADS AND LARGER VALVES, CUSTOM WELDED EXHUAST, DUAL 42MM MIKUNI CARBS.
Re: Help- Idle mixture screws not working equally.
Cowtipper #139114 03/11/2007 11:47 PM
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Replace all your vacuum caps, just for giggles. They're cheap enough.


"Never underestimate the power of human stupidity" - Robert Heinlein
Re: Help- Idle mixture screws not working equally.
Cowtipper #139115 03/12/2007 12:11 PM
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Quote:

Anyone know the correct stock float height?




17mm +/- 1mm

Re: Help- Idle mixture screws not working equally.
SalMaglie #139116 03/12/2007 7:38 PM
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Many thanks on the float height. I'll try that this weekend. I also bought a set of vac caps. I tried the soapy water trick and saw nothing, but at this point I'm just throwing parts at it. If this doesn;t work, I'll be looking at the 35mm CR's.

Re: Help- Idle mixture screws not working equally.
Cowtipper #139117 03/13/2007 4:17 AM
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Another way to find a vacuum leak is to use a spray of something flammable(WD-40 for example), with the bike idling spray small bursts at possible leak points(vacuum caps, manifold/head mating area, couplings, etc), if the idle jumps you found a leak.


'49 International KB-2 '06 Ford F-250 '06 Bonneville America

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